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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System (2GR-FXE) (Service Information) (Hybrid) >> Cooling Fan Motor >> Installation [02/2014 - 11/2016] >> Procedure

Installation [02/2014 - 11/2016]: Procedure

  1. INSTALL NO. 2 COOLING FAN MOTOR 
    1. Install the No. 2 cooling fan motor with the 3 screws.

      Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

    2. Connect the No. 2 cooling fan motor connector and engage the wire harness to the 3 clamps.
  2. INSTALL COOLING FAN MOTOR 
    1. Install the cooling fan motor with the 3 screws.

      Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf) 

    2. Connect the cooling fan motor connector and engage the wire harness to the 3 clamps.
  3. INSTALL NO. 2 FAN 
    NOTE:

    Do not reverse the position of the fan and No. 2 fan when installing them. Doing so may damage the parts.

    1. Install the No. 2 fan with the nut.

      Torque: 6.3 N*m (64 kgf*cm, 56 in.*lbf) 

  4. INSTALL FAN 
    NOTE:

    Do not reverse the position of the fan and No. 2 fan when installing them. Doing so may damage the parts.

    1. Install the fan with the nut.

      Torque: 6.3 N*m (64 kgf*cm, 56 in.*lbf) 

  5. INSTALL FAN SHROUD ASSEMBLY 
    1. Engage the 3 guides.
    2. Engage the 3 claws to install the fan shroud assembly to the radiator assembly.
      NOTE:

      Do not damage the radiator assembly when installing the fan shroud assembly.

    3. Engage the 5 wire harness clamps.
    4. Connect the 2 cooling fan ECU connectors.
  6. CONNECT RADIATOR RESERVE TANK HOSE 
    1. Connect the radiator reserve tank hose.
  7. CONNECT NO. 1 RADIATOR HOSE 
    1. Connect the No. 1 radiator hose and slide the clip to secure it.
  8. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  9. INSTALL HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 2

  10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) 

    Refer to INSTALLATION [02/2014 - 11/2016]

  11. INSTALL NO. 3 INVERTER BRACKET 

    Refer to PROCEDURE - Step 21

  12. INSTALL INLET NO. 2 AIR CLEANER 

    Refer to PROCEDURE - Step 5

  13. INSTALL INTAKE AIR RESONATOR SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 6

  14. INSTALL RADIATOR GRILLE 

    Refer to INSTALLATION [02/2014 - 11/2016]

  15. ADD ENGINE COOLANT (for Engine) 

    See step  3

  16. INSPECT FOR COOLANT LEAK (for Engine) 

    Refer to PROCEDURE - Step 1

  17. INSTALL NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 78 , or refer to PROCEDURE - Step 77

  18. INSTALL V-BANK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 68 , or refer to PROCEDURE - Step 67

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