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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Parking Brake (Service Information) (Hybrid) >> Parking Brake Pedal >> Installation [02/2014 - 11/2016] >> Procedure

Installation [02/2014 - 11/2016]: Procedure

  1. INSTALL PARKING BRAKE CONTROL PEDAL ASSEMBLY 
    1. Install the parking brake control pedal assembly to the body with the 3 nuts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    2. Connect the parking brake switch connector.
    3. Insert the No. 1 parking brake cable assembly toward the outside of the cabin.
    4. Engage the clamp.
      GTY452280Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the No. 1 parking brake cable assembly to the body with the 2 bolts and 2 nuts.

      Bolt 

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      Nut 

      Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf) 

    6. Temporarily install the lock nut.

      HINT: 

      After adjusting parking brake pedal travel, tighten the lock nut.

      GTY439061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Lock Nut
      *2 No. 1 Wire Adjusting Nut
  2. INSTALL WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 14

  3. INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU 

    Refer to PROCEDURE - Step 2

  4. INSTALL POWER MANAGEMENT CONTROL ECU 

    Refer to PROCEDURE - Step 1

  5. INSTALL PARKING BRAKE EQUALIZER 
    1. Install the parking brake equalizer to the No. 1 parking brake cable assembly as shown in the illustration.
      GTY188679Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the rubber boot back as shown in the illustration.
      GTY445722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Groove
      NOTE:

      Securely fit the protrusion on the rubber boot into the No. 1 parking brake cable assembly groove.

  6. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY 
    1. Connect the No. 3 parking brake cable assembly to the parking brake equalizer.
  7. CONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY 

    HINT: 

    Perform the same procedure as for the No. 3 parking brake cable assembly.

  8. INSPECT PARKING BRAKE PEDAL TRAVEL 

    Refer to PROCEDURE - Step 1

  9. ADJUST PARKING BRAKE PEDAL TRAVEL 

    Refer to PROCEDURE - Step 2

  10. INSTALL REAR ENGINE SERVICE COVER ASSEMBLY 
    1. Install the rear engine service cover assembly to the body with the 2 bolts.
  11. INSTALL FRONT CENTER FLOOR COVER 
    1. Engage the 3 clips to install the front center floor cover.
      GTY453659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Screw
    2. Install the 3 bolts and 2 screws.
  12. INSTALL FRONT FLOOR COVER LH 
    1. Engage the 2 clips (B) to install the front floor cover LH.
      GTY453292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Screw
    2. Install the 4 bolts, 2 screws and clip (A).
  13. INSTALL FRONT NO. 3 FLOOR SILENCER 
    1. Install the front No. 3 floor silencer to the original position.
  14. INSTALL FRONT FLOOR FOOTREST 
    1. Engage the 2 clips to install the front floor footrest.
      GTY448110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL REAR NO. 1 AIR DUCT 

    Refer to PROCEDURE - Step 11

  16. INSTALL REAR NO. 2 AIR DUCT 

    Refer to PROCEDURE - Step 12

  17. INSTALL CONSOLE BOX INSERT 

    Refer to PROCEDURE - Step 18

  18. INSTALL FRONT FLOOR CARPET ASSEMBLY 
    1. Engage the 3 floor carpet hooks to install the front floor carpet assembly.
  19. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH 

    Refer to PROCEDURE - Step 5

  20. INSTALL LOWER CENTER PILLAR GARNISH LH 

    Refer to PROCEDURE - Step 48 , or refer to PROCEDURE - Step 49

  21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 49 , or refer to PROCEDURE - Step 50

  22. INSTALL REAR DOOR SCUFF PLATE LH 

    Refer to PROCEDURE - Step 50 , or refer to PROCEDURE - Step 51

  23. INSTALL REAR DOOR SCUFF PANEL LH 

    Refer to PROCEDURE - Step 51 , or refer to PROCEDURE - Step 52

  24. INSTALL REAR OUTER SEAT TRACK BRACKET COVER LH 

    Refer to PROCEDURE - Step 5

  25. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    Refer to PROCEDURE - Step 54 , or refer to PROCEDURE - Step 55

  26. INSTALL CONSOLE BOX ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  27. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 

    Refer to INSTALLATION [02/2014 - ]

  28. INSTALL FRONT SEAT ASSEMBLY LH 

    Refer to INSTALLATION [02/2014 - 11/2016]

  29. INSPECT BRAKE WARNING LIGHT 

    Refer to PROCEDURE - Step 3

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