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Home >> Toyota >> 2016 >> Highlander Hybrid Limited >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior Panels / Trim (Service Information) (Hybrid) >> Roof Headlining >> Reassembly [02/2014 - 11/2015] >> Procedure

Reassembly [02/2014 - 11/2015]: Procedure

  1. INSTALL NO. 1 ROOF WIRE (for Normal Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY453254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Engage the 2 clamps.
      GTY429136Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking Tape (A) *b Marking Tape (B)
      *c Marking *d Adjustment Area
    3. Turn the 2 visor connectors clockwise approximately 45° to install them to the roof headlining assembly.
    4. Align the marking tape (A) on the No. 1 roof wire with the vehicle front side tab on the roof headlining assembly.
    5. Align the edge of the 2 marking tapes (B) on the No. 1 roof wire with the markings on the roof headlining assembly.
    6. Attach the No. 1 roof wire with the butyl tape.
      NOTE:
      • Securely attach the No. 1 roof wire.
      • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise.
      • Make sure to attach the No. 1 roof wire without leaving any of it loose.

      HINT: 

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    7. Install the No. 1 roof wire onto the roof headlining assembly with adhesive tape.
      GTY430024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Roof Wire - -
      *a Adhesive Tape Size *b Correct
      *c Incorrect - -
      Adhesive Tape - -
      ADHESIVE TAPE SIZE

      Area Dimension
      A 20 mm (0.787 in.)
      B 80 mm (3.15 in.) or more
      NOTE:
      • Apply the tape securely in place.
      • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
  2. INSTALL NO. 1 ROOF WIRE (for Sliding Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY431024Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ Rear Seat Entertainment System - -
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Engage each clamp.
      GTY435878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ EC Mirror *B w/ Lane Departure Alert System
      *C w/ Rear Seat Entertainment System - -
      *a Marking Tape (A) *b Marking Tape (B)
      *c Marking Tape (C) *d Marking
      *e Adjustment Area - -
    3. Turn the 2 visor connectors clockwise approximately 45° to install them to the roof headlining assembly.
    4. Align the marking tape (A) on the No. 1 roof wire with the vehicle front side tab on the roof headlining assembly.
    5. Align the edge of the 2 marking tapes (B) on the No. 1 roof wire with the markings on the roof headlining assembly.
    6. w/ Rear Seat Entertainment System:
      1. Align the edge of the marking tape (C) on the No. 1 roof wire with the markings on the roof headlining assembly.
    7. Attach the No. 1 roof wire with the butyl tape.
      NOTE:
      • Securely attach the No. 1 roof wire.
      • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise.
      • Make sure to attach the No. 1 roof wire without leaving any of it loose.

      HINT: 

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    8. Install the No. 1 roof wire onto the roof headlining assembly with adhesive tape.
      GTY455411Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ EC Mirror *B w/ Lane Departure Alert System
      *C w/ Rear Seat Entertainment System - -
      *1 No. 1 Roof Wire - -
      *a Adhesive Tape Size *b Correct
      *c Incorrect - -
      Adhesive Tape - -
      ADHESIVE TAPE SIZE

      Area Dimension
      A 20 mm (0.787 in.)
      B 80 mm (3.15 in.) or more
      NOTE:
      • Apply the tape securely in place.
      • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
  3. INSTALL NO. 1 ROOF WIRE (for Panoramic Moon Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY454586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Engage each clamp.
      GTY429489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ EC Mirror *B w/ Lane Departure Alert System
      *a Marking Tape (A) *b Marking Tape (B)
      *c Marking *d Adjustment Area
    3. Turn the 2 visor connectors clockwise approximately 45° to install them to the roof headlining assembly.
    4. Align the marking tape (A) on the No. 1 roof wire with the vehicle front side tab on the roof headlining assembly.
    5. Align the edge of the 2 marking tapes (B) on the No. 1 roof wire with the markings on the roof headlining assembly.
    6. Attach the No. 1 roof wire with the butyl tape.
      NOTE:
      • Securely attach the No. 1 roof wire.
      • If any of the No. 1 roof wire is left loose, it will cause an abnormal noise.
      • Make sure to attach the No. 1 roof wire without leaving any of it loose.

      HINT: 

      Secure the extra length of the No. 1 roof wire in the adjustment area.

    7. Install the No. 1 roof wire onto the roof headlining assembly with adhesive tape.
      GTY451292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A w/ EC Mirror *B w/ Lane Departure Alert System
      *1 No. 1 Roof Wire - -
      *a Adhesive Tape Size *b Correct
      *c Incorrect - -
      Adhesive Tape - -
      ADHESIVE TAPE SIZE

      Area Dimension
      A 20 mm (0.787 in.)
      B 80 mm (3.15 in.) or more
      NOTE:
      • Apply the tape securely in place.
      • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
  4. INSTALL ROOF HEADLINING SUPPORT PLATE (for Normal Roof) 
    1. Remove the release paper from 2 new roof headlining support plates.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the 2 roof headlining support plates as shown in the illustration.
      GTY444407Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD MEASUREMENT

      Area Dimension
      A 14 mm (0.551 in.)
      B 11 mm (0.433 in.)
  5. INSTALL ROOF HEADLINING SUPPORT PLATE (for Sliding Roof) 
    1. Remove the release paper from 2 new roof headlining support plates.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the 2 roof headlining support plates as shown in the illustration.
      GTY424616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      STANDARD MEASUREMENT

      Area Dimension
      A 14 mm (0.551 in.)
      B 11 mm (0.433 in.)
  6. INSTALL SPOT LIGHT ASSEMBLY LH 

    Refer to PROCEDURE - Step 3

    HINT: 

    Use the same procedure for the front side and rear side.

  7. INSTALL SPOT LIGHT ASSEMBLY RH 

    HINT: 

    Use the same procedure as for the LH side.

  8. INSTALL AIR DUCT SEAL 

    HINT: 

    Use the same procedure for all air duct seals.

    1. Remove the release paper from a new air duct seal.

      HINT: 

      After removing the release paper, keep the exposed adhesive free from foreign matter.

    2. Install the air duct seal as shown in the illustration.
      GTY444427Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR WASHER HOSE ASSEMBLY (for Normal Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY427879Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Align the edge of the marking tape on the rear washer hose assembly from the vehicle front side tab of the roof headlining assembly as shown in the illustration.
      GTY455351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adjustment Area - -
      Marking Tape Joint
      Adhesive Tape - -
      STANDARD MEASUREMENT

      Area Dimension
      A 246 +/- 6 mm (9.69 +/- 0.236 in.)
      B 41 +/- 6 mm (1.61 +/- 0.236 in.)
    3. Align the edge of the joint to the rear washer hose assembly from the vehicle rear side of the roof headlining assembly as shown in the illustration.
    4. Attach the rear washer hose assembly with the butyl tape to install the rear washer hose assembly.
      NOTE:
      • Securely attach the rear washer hose assembly.
      • If any of the rear washer hose assembly is left loose, it will cause an abnormal noise.
      • Make sure to attach the rear washer hose assembly without leaving any of it loose.

      HINT: 

      Secure the extra length of the rear washer hose assembly in the adjustment area using the adhesive tape as shown in the illustration.

  10. INSTALL REAR WASHER HOSE ASSEMBLY (for Sliding Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY444323Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Align the edge of the marking tape on the rear washer hose assembly from the vehicle front side tab of the roof headlining assembly as shown in the illustration.
      GTY442881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adjustment Area - -
      Marking Tape Joint
      Adhesive Tape - -
      STANDARD MEASUREMENT

      Area Dimension
      A 246 +/- 6 mm (9.69 +/- 0.236 in.)
      B 41 +/- 6 mm (1.61 +/- 0.236 in.)
    3. Align the edge of the joint to the rear washer hose assembly from the vehicle rear side of the roof headlining assembly as shown in the illustration.
    4. Attach the rear washer hose assembly with the butyl tape.
      NOTE:
      • Securely attach the rear washer hose assembly.
      • If any of the rear washer hose assembly is left loose, it will cause an abnormal noise.
      • Make sure to attach the rear washer hose assembly without leaving any of it loose.

      HINT: 

      Secure the extra length of the rear washer hose assembly in the adjustment area using the adhesive tape as shown in the illustration.

    5. Engage each clamp to install the rear washer hose assembly.
  11. INSTALL REAR WASHER HOSE ASSEMBLY (for Panoramic Moon Roof) 
    1. Apply butyl tape as shown in the illustration.
      GTY437949Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Marking - -
      Butyl Tape - -
      NOTE:

      Securely attach butyl tape.

    2. Align the edge of the marking tape on the rear washer hose assembly from the vehicle front side tab of the roof headlining assembly as shown in the illustration.
      GTY452702Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Adjustment Area - -
      Marking Tape Joint
      Adhesive Tape - -
      STANDARD MEASUREMENT

      Area Dimension
      A 246 +/- 6 mm (9.69 +/- 0.236 in.)
      B 41 +/- 6 mm (1.61 +/- 0.236 in.)
    3. Align the edge of the joint to the rear washer hose assembly from the vehicle rear side of the roof headlining assembly as shown in the illustration.
    4. Attach the rear washer hose assembly with the butyl tape.
      NOTE:
      • Securely attach the rear washer hose assembly.
      • If any of the rear washer hose assembly is left loose, it will cause an abnormal noise.
      • Make sure to attach the rear washer hose assembly without leaving any of it loose.

      HINT: 

      Secure the extra length of the rear washer hose assembly in the adjustment area using the adhesive tape as shown in the illustration.

    5. Engage each clamp to install the rear washer hose assembly.
  12. INSTALL NO. 1 AMPLIFIER ANTENNA ASSEMBLY 

    Refer to PROCEDURE - Step 1

  13. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (for Normal Roof) 

    Refer to PROCEDURE - Step 3

  14. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (for Sliding Roof) 

    Refer to PROCEDURE - Step 4

  15. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY (for Panoramic Moon Roof) 

    Refer to PROCEDURE - Step 5

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