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Home >> Toyota >> 2015 >> Yaris LE, 4D Hatchback >> Repair and Diagnosis >> Steering >> Steering Column >> Steering Column - (Service Information) >> STEERING COLUMN ASSEMBLY (for Sedan) >> Installation [07/2014 - ] >> Installation [07/2014 - ]

Installation [07/2014 - ]

  1. INSTALL STEERING COLUMN ASSEMBLY 
    1. Install the steering column assembly onto the instrument panel reinforcement assembly with the bolt and 2 nuts.
      Fig 1: Locating Steering Column Assembly Bolt And Nuts
      GTY243765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

    2. Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.
  2. INSTALL BRAKE PEDAL (for Automatic Transaxle) 
    1. Apply MP grease No. 2 to the brake master cylinder push rod clevis pin and installation surfaces.
    2. Install the 2 brake pedal bushes, and install the brake pedal with the nut and brake pedal shaft.

      Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

    3. Apply lithium soap base glycol grease to the brake master cylinder push rod clevis pin and installation surfaces.
      Fig 2: Identifying Brake Pedal Return Spring (For Automatic Transaxle)
      GTY243139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the brake master cylinder push rod clevis to the brake pedal with the brake master cylinder push rod clevis pin, install the clip onto the brake master cylinder push rod clevis pin, and then install the brake pedal return spring.
  3. INSTALL BRAKE PEDAL SUPPORT (for Manual Transaxle)  . Refer to INSTALLATION [07/2014 - ] - Step 4
  4. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (for Manual Transaxle)  . Refer to INSTALLATION [07/2014 - ] - Step 5
  5. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    1. Connect all the connectors and clamp the wire harnesses onto the steering column assembly bracket.
      Fig 3: Identifying Matchmarks On Steering Intermediate Assembly & Steering Gear Assembly
      GTY156965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Align the matchmarks on steering intermediate shaft assembly No. 2 and the steering sliding yoke and provisionally install them with bolt C.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

    3. Align the matchmarks on the steering sliding yoke and steering gear assembly and install them with bolt B.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

    4. Tighten bolt A.

      Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

  6. INSTALL COLUMN HOLE COVER SILENCER SHEET 
    1. Install the column hole cover plate with the 2 clips.
      Fig 4: Identifying Column Hole Cover Silencer Sheet Fasteners
      GTY161513Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the floor carpet.
  7. INSTALL INSTRUMENT PANEL SUB REINFORCEMENT 
    1. Align the 2 claws and install the reinforcement instrument panel sub with the 2 bolts.
      Fig 5: Locating Reinforcement Instrument Panel Sub Reinforcement Bolts
      GTY214346Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL INSTRUMENT LOWER PANEL FINISH PANEL SUB-ASSEMBLY  . Refer to INSTALLATION [07/2014 - ] - Step 5
  9. INSTALL POWER STEERING ECU 
    1. Connect the 2 steering column assembly connectors to the power steering ECU.
      Fig 6: Identifying Power Steering ECU
      GTY243076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the power steering motor harness and torque sensor wire harness clamps onto the side of the power steering ECU.
    3. Tilt the steering column assembly up and down to make sure that the power steering motor harness and torque sensor wire harness do not interfere with any components.
  10. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY  . Refer to INSTALLATION [07/2014 - ] - Step 1
  11. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY  . Refer to INSTALLATION [07/2014 - ] - Step 2
  12. INSTALL FRONT PILLAR GARNISH RH  . Refer to INSTALLATION [07/2014 - ] - Step 13
  13. INSTALL FRONT PILLAR GARNISH LH  . Refer to INSTALLATION [07/2014 - ] - Step 14
  14. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH  . Refer to INSTALLATION [07/2014 - ] - Step 5
  15. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH  . Refer to INSTALLATION [07/2014 - ] - Step 6
  16. INSTALL COMBINATION METER ASSEMBLY  . Refer to INSTALLATION [07/2014 - ] - Step 1
  17. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL  . Refer to INSTALLATION [07/2014 - ] - Step 2
  18. INSTALL INSTRUMENT PANEL FINISH PANEL END RH  . Refer to INSTALLATION [07/2014 - ] - Step 3
  19. INSTALL INSTRUMENT PANEL FINISH PANEL END LH  . Refer to INSTALLATION [07/2014 - ] - Step 4
  20. INSTALL INSTRUMENT PANEL FINISH PANEL LOWER CENTER  . Refer to INSTALLATION [07/2014 - ] - Step 5
  21. INSTALL COMBINATION SWITCH ASSEMBLY 
    1. Install the combination switch assembly onto the steering column assembly with the clamp.
      Fig 7: Locating Combination Switch Clamp
      GTY229321Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect all the connectors to the turn signal switch with spiral cable.
  22. INSTALL STEERING COLUMN COVER 
    1. Engage the claw to install the steering column upper cover.
      Fig 8: Identifying Steering Column Upper Cover Claw
      GTY218713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 2 claws to install the steering column lower cover.
      Fig 9: Identifying Steering Column Lower Cover Claws And Screws
      GTY243767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the 3 screws.
  23. INSTALL STEERING WHEEL ASSEMBLY 
    1. Align the matchmarks and install the steering wheel assembly onto the steering column assembly.
      Fig 10: Identifying Steering Wheel Assembly Matchmarks
      GTY243764Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the nut.

      Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) 

    3. Connect all connectors to the spiral cable.
  24. INSTALL STEERING PAD  . Refer to INSTALLATION [07/2014 - ] - Step 1
  25. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 
  26. CHECK SRS WARNING LIGHT 
  27. PERFORM CALIBRATION OF TORQUE SENSOR ZERO POINT 
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