Installation [07/2014 - ]

INSTALL BRAKE PEDAL PAD
1. Install the brake pedal pad onto the brake pedal.
INSTALL BRAKE PEDAL BUSH
1. Apply lithium soap base glycol grease to the 2 bushes.
2. Install the 2 bushes onto the brake pedal.
INSTALL BRAKE PEDAL
1. Install the brake pedal onto the pedal support with the brake pedal shaft and nut.
  Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf)
INSTALL BRAKE PEDAL SUPPORT

Fig 1: Locating Brake Pedal Support Nuts & Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install the pedal support with the bolt and 4 nuts.
  Bolt
  
  Torque: 24 N*m (241 kgf*cm, 17 ft.*lbf)
  
  Nut
  
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS
1. Apply lithium soap base glycol grease to the push rod pin.
2. Install the push rod clevis with the push rod pin and clip.
  
  Fig 2: Locating Brake Pedal Return Spring, Clip & Push Rod Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake pedal return spring.
INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

Fig 3: Locating Stop Light Switch Mounting Adjuster
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Install a new stop light switch mounting adjuster onto the pedal support.
INSTALL STOP LIGHT SWITCH

Fig 4: View Of Stop Light Switch And Adjuster
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
1. Insert the stop light switch into the adjuster until it just touches the brake pedal.
  NOTE: Do not depress the brake pedal.
2. Make a quarter turn clockwise to install the stop light switch.
  
  Fig 5: Identifying Stop Light Switch Clearance
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Do not depress the brake pedal.
  
  HINT:
  
  The turning torque for installing the stop light switch:
  
  Torque: 1.5 N*m (15 kgf*cm, 13 in.*lbf)
  
  or less
3. Check the stop light switch clearance.
  Stop light switch clearance
  
  0.5 to 2.6 mm (0.020 to 0.102 in.)
4. Connect the wire harness clamp onto the pedal support.
5. Connect the connector to the stop light switch.
INSPECT AND ADJUST BRAKE PEDAL See step 2
INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY . Refer to INSTALLATION [07/2014 - ] - Step 5
INSTALL COLUMN HOLE COVER SILENCER SHEET . Refer to INSTALLATION [07/2014 - ] - Step 6
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
Refer to INSTALLATION [07/2014 - ] - Step 5
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Refer to INSTALLATION [07/2014 - ] - Step 1
INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY
Refer to INSTALLATION [07/2014 - ] - Step 2
INSTALL FRONT PILLAR GARNISH RH
Refer to INSTALLATION [07/2014 - ] - Step 13
INSTALL FRONT PILLAR GARNISH LH
Refer to INSTALLATION [07/2014 - ] - Step 14
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Refer to INSTALLATION [07/2014 - ] - Step 30
INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH
Refer to INSTALLATION [07/2014 - ] - Step 31
INSTALL COMBINATION METER ASSEMBLY
Refer to INSTALLATION [07/2014 - ] - Step 1
INSTALL INSTRUMENT CLUSTER FINISH PANEL NO. 1
Refer to INSTALLATION [07/2014 - ] - Step 2
INSTALL INSTRUMENT PANEL FINISH PANEL END RH
Refer to INSTALLATION [07/2014 - ] - Step 3
INSTALL INSTRUMENT PANEL FINISH PANEL END LH
Refer to INSTALLATION [07/2014 - ] - Step 4
INSTALL CENTER LOWER INSTRUMENT PANEL FINISH PANEL . Refer to INSTALLATION [07/2014 - ] - Step 5
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSPECT SRS WARNING LIGHT