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Home >> Toyota >> 2015 >> RAV4 LE, AWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System (Service Information) (Except Hybrid) >> Condenser >> Installation [08/2016 - ] >> Procedure

Installation [08/2016 - ]: Procedure

  1. INSTALL COOLER CONDENSER ASSEMBLY 
    1. Attach the 2 guides to install the cooler condenser assembly as shown in the illustration.
      GTY361398Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the cooler condenser or radiator when installing the cooler condenser assembly.

      HINT: 

      If a new cooler condenser assembly is installed, add compressor oil to the condenser as follows.

      Capacity

      Add 40 cc (1.35 fl. oz.)

      Compressor Oil

      ND-OIL 8 or equivalent

  2. INSTALL NO. 2 FAN SHROUD 
    1. Install the No. 2 fan shroud with the 2 bolts.

      Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf) 

    2. Attach the 3 clamps to connect the water by-pass pipe to the No. 2 fan shroud.
  3. INSTALL NO. 1 RADIATOR SUPPORT 

    Refer to PROCEDURE - Step 15 [10/2015 - 08/2017] , or refer to PROCEDURE - Step 16 [08/2017 - ]

  4. CONNECT LIQUID PIPE SUB-ASSEMBLY 
    1. Remove the vinyl tape from the liquid pipe sub-assembly and the connecting part of the cooler condenser with receiver assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the liquid pipe sub-assembly.
    4. Connect the liquid pipe sub-assembly to the cooler condenser assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  5. CONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    1. Remove the vinyl tape from the discharge hose sub-assembly and the connecting part of the cooler condenser with receiver assembly.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the tube joint.

      Compressor Oil

      ND-OIL 8 or equivalent

    3. Install the O-ring to the discharge hose sub-assembly.
    4. Connect the discharge hose sub-assembly to the cooler condenser assembly with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  6. INSTALL RADIATOR UPPER AIR GUIDE PLATE 

    Refer to PROCEDURE - Step 19 [10/2015 - 08/2017] , or refer to PROCEDURE - Step 20 [08/2017 - ]

  7. INSTALL FRONT BUMPER UPPER REINFORCEMENT SUB-ASSEMBLY 

    Refer to INSTALLATION [08/2016 - ]

  8. INSTALL HEADLIGHT 
    1. for Halogen Headlight:

      Refer to INSTALLATION [10/2015 - ]

    2. for LED Headlight:

      Refer to INSTALLATION [10/2015 - ]

  9. ADJUST HOOD SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 1

  10. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT 

    See step  2

  11. WARM UP ENGINE 

    See step  3

  12. INSPECT FOR REFRIGERANT LEAK 

    See step  4