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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Hybrid Transaxle (P314) - Service Information - (Hybrid) >> HYBRID VEHICLE TRANSAXLE (When Not Using the Engine Support Bridge) >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    (Refer to REMOVAL [10/2014 - ] )

  2. DISCONNECT WIRE HARNESS 
    1. Remove the 3 bolts and disconnect the 4 connectors, 3 clamps and wire harness from the hybrid vehicle transaxle assembly.
      GTY316061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bolt and disconnect the 3 clamps and motor cable from the hybrid vehicle transaxle assembly.
      GTY316864Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 79

  4. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY 
    1. Using a transmission jack attachment, set the hybrid vehicle transaxle assembly on a transmission jack.
      NOTE:
      • Secure the hybrid vehicle transaxle assembly to the transmission jack using a suitable adapter, such as a rope or attachment.
      • To prevent the motor water jacket cover assembly from deforming, do not place any attachments onto the motor water jacket cover assembly of the hybrid vehicle transaxle assembly.
      • Hold the engine assembly with a suitable adapter, such as a rope, during the operation.
    2. Remove the 9 bolts and hybrid vehicle transaxle assembly from the engine assembly.
      GTY316058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • To avoid damage to the knock pins, do not pry between the hybrid vehicle transaxle assembly and the engine assembly.
      • To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during hybrid vehicle transaxle assembly removal and installation.
  5. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and front engine mounting bracket from the hybrid vehicle transaxle assembly.
      GTY316059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket from the hybrid vehicle transaxle assembly.
      GTY316064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 2 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the bolt and No. 2 transmission control cable bracket from the hybrid vehicle transaxle assembly.
      GTY316065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 3 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the bolt and No. 3 transmission control cable bracket from the hybrid vehicle transaxle assembly.
      GTY316062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE AUTOMATIC TRANSMISSION CASE COVER 
    1. Disengage the 2 guides and remove the automatic transmission case cover from the No. 3 automatic transmission case cover.
      GTY316063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE NO. 3 AUTOMATIC TRANSMISSION CASE COVER 
    1. Remove the 2 bolts, clip and No. 3 automatic transmission case cover from the hybrid vehicle transaxle assembly.
      GTY316138Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE HYBRID TRANSAXLE MASS DAMPER 
    1. Remove the hybrid transaxle mass damper and gasket from the hybrid vehicle transaxle assembly.
      GTY320735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 3 bolts and 2 wire harness clamp brackets from the hybrid vehicle transaxle assembly.
      GTY316139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE NO. 1 INVERTER COOLING HOSE ASSEMBLY 
    1. Remove the No. 1 inverter cooling hose assembly from the hybrid vehicle transaxle assembly.
      GTY322182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002