Installation [10/2014 - ]: Procedure

1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly LH.
2. Install the front lower No. 1 suspension arm sub-assembly LH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
   Fig 1: Front Lower No. 1 Suspension Arm Sub-Assembly Tightening Sequence (For LH Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt 1, 2 

   Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf) 

   Bolt 3 

   Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf) 

   NOTE:

   Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

3. Install the front lower No. 1 suspension arm sub-assembly LH to the front lower ball joint assembly with the bolt and 2 nuts.

   Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

1. Set the engine mounting insulator LH on the front frame assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Pin

2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.
   NOTE:

   • Match the position of the pin (stopper).
   • Do not position the wooden block on the oil pan.
   • Do not damage the components surrounding the engine assembly with transaxle.
   • Ensure that the jack and wooden block are stable.
3. Using SST, install the nut to the engine mounting insulator LH.
   • SST: 09961-00950 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Torque Wrench Fulcrum Length
   	Turn

   Specified tightening torque 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   NOTE:

   This torque value is effective when SST is parallel to the torque wrench.

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (Refer to PRECAUTION [10/2014 - ] ).
   • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):

     68 N*m (695 kgf*cm, 50 ft.*lbf)

4. Install the engine mounting insulator LH with the 3 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

5. Install the 2 hole plugs.

1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly RH.
2. Install the front lower No. 1 suspension arm sub-assembly RH to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
   Fig 2: Front Lower No. 1 Suspension Arm Sub-Assembly Tightening Sequence (For RH Side)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Bolt 1, 2 

   Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf) 

   Bolt 3 

   Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf) 

   NOTE:

   Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

3. Install the front lower No. 1 suspension arm sub-assembly RH to the front lower ball joint assembly with the bolt and 2 nuts.

   Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

1. Set the engine mounting insulator RH on the front frame assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Cutout

2. Slowly lower the engine assembly with transaxle using a jack and a wooden block.
   NOTE:

   • Align the position of the cutouts.
   • Do not position the wooden block on the oil pan.
   • Do not damage the components surrounding the engine assembly with transaxle.
   • Ensure that the jack and wooden block are stable.
3. Using SST, install the nut to the engine mounting insulator RH.
   • SST: 09961-00950 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Torque Wrench Fulcrum Length
   	Turn

   Specified tightening torque 

   Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) 

   NOTE:

   This torque value is effective when SST is parallel to the torque wrench.

   HINT: 

   • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench (Refer to PRECAUTION [10/2014 - ] ).
   • When using SST (fulcrum length of 150 mm (5.91 in.)) + torque wrench (fulcrum length of 380 mm (1.25 ft.)):

     68 N*m (695 kgf*cm, 50 ft.*lbf)

4. Install the engine mounting insulator RH with the 3 nuts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf) 

5. Install the 2 hole plugs.

1. Install the front engine mounting insulator to the front frame assembly with the 3 nuts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

1. Connect the oxygen sensor connector.

1. Connect the No. 4 engine wire to the front frame assembly with the bolt.

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

1. Temporarily install the engine moving control rod bracket with the 4 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

2. Fully tighten the 4 bolts.

   Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

Refer to PROCEDURE - Step 36

Refer to PROCEDURE - Step 35

Refer to PROCEDURE - Step 18

(Refer to PROCEDURE - Step 2 )

Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf) 

(Refer to PROCEDURE - Step 12 )

(Refer to ADJUSTMENT [10/2014 - 10/2015] or ADJUSTMENT [10/2015 - ] )