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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) (Hybrid) >> FRONT SUSPENSION MEMBER (When Not Using the Engine Support Bridge) >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. REMOVE FRONT FRAME ASSEMBLY 

    (Refer to REMOVAL [10/2014 - ] )

  2. REMOVE FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 80

  3. REMOVE ENGINE MOUNTING INSULATOR LH 

    Refer to PROCEDURE - Step 81

  4. REMOVE ENGINE MOUNTING INSULATOR RH 

    Refer to PROCEDURE - Step 82

  5. REMOVE FRONT NO. 1 STABILIZER BRACKET LH 

    See step  5 See step  5

  6. REMOVE FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as the LH side.

  7. REMOVE FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY 
    1. Remove the front stabilizer bar with 2 front stabilizer link assemblies from the front frame assembly.
  8. REMOVE STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 12

  9. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Remove the 3 bolts, nut and front lower No. 1 suspension arm sub-assembly from the front frame assembly.
      GTY204197Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

    2. Remove the front lower arm bushing stopper from the front lower No. 1 suspension arm sub-assembly.
  10. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  11. REMOVE FRONT SUSPENSION MEMBER DYNAMIC DAMPER 
    1. Remove the 2 bolts and front suspension member dynamic damper from the front frame assembly.
      GTY295100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER 
    1. Remove the 2 front suspension member body mounting front stoppers from the front frame assembly.
  13. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER 
    1. Remove the 2 front suspension member body mounting rear stoppers from the front frame assembly.
  14. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION 
    1. Install SST as shown in the illustration.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01040
        3. 09830-01050
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09954-04010
        4. 09955-04011
        5. 09958-04011
      GTY588033Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front Suspension Member Body Mounting Front Cushion
    2. Using SST, remove the front suspension member body mounting front cushion from the front frame assembly.
      GTY589268Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      NOTE:
      • Make sure that the claws of SST are securely engaged to the mounting cushion.
      • Tighten SST slowly and evenly.
      • Be careful as the mounting cushion may fly out.
      • The mounting cushion cannot be reused.
  15. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH 
    1. Install SST as shown in the illustration.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01040
        3. 09830-01050
      • SST: 09950-40011 
        1. 09951-04020
        2. 09952-04010
        3. 09954-04010
        4. 09955-04011
        5. 09958-04011
      GTY557508Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front Suspension Member Body Mounting Rear Cushion LH
    2. Using SST, remove the front suspension member body mounting rear cushion LH from the front frame assembly.
      GTY558915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Turn
      *b Hold
      NOTE:
      • Make sure that the claws of SST are securely engaged to the mounting cushion.
      • Tighten SST slowly and evenly.
      • Be careful as the mounting cushion may fly out.
      • The mounting cushion cannot be reused.
  16. REMOVE FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH 

    HINT: 

    Perform the same procedure as the LH side.

  17. REMOVE HOLE PLUG 
    1. Remove the 12 hole plugs from the front frame assembly.
      GTY597474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      There are 4 different shapes of hole plug.