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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension (Service Information) (Hybrid) >> FRONT SUSPENSION MEMBER (When Not Using the Engine Support Bridge) >> Installation [10/2014 - ] >> Procedure

Installation [10/2014 - ]: Procedure

  1. INSTALL HOLE PLUG 
    1. Install the 12 hole plugs to the front frame assembly.

      HINT: 

      There are 4 different shapes of hole plug.

  2. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION LH 
    1. Temporarily install a new front suspension member body mounting rear cushion LH while confirming the installation direction.
      GTY317767Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting rear cushion LH in the correct direction.

    2. Install SST as shown in the illustration.
      GTY373991Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Front Suspension Member Body Mounting Rear Cushion LH
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install the front suspension member body mounting rear cushion LH as shown in the illustration.
      GTY317220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Hold
      *b Turn
      NOTE:

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting rear cushion LH.

  3. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR CUSHION RH 
    1. Temporarily install a new front suspension member body mounting rear cushion RH while confirming the installation direction.
      GTY569220Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting rear cushion RH in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install the front suspension member body mounting rear cushion RH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060

      HINT: 

      Perform the same procedure as the LH side.

  4. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT CUSHION 
    1. Temporarily install a new front suspension member body mounting front cushion while confirming the installation direction.
      GTY590297Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a View from Underneath
      Front of the Vehicle
      NOTE:

      Position the front suspension member body mounting front cushion in the correct direction.

    2. Install SST using the same procedure as the front suspension member body mounting rear cushion LH.
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
    3. Using SST, install the front suspension member body mounting front cushion as shown in the illustration.
      GTY597921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Hold
      *b Turn
      • SST: 09830-10010 
        1. 09830-01010
        2. 09830-01020
        3. 09830-01030
        4. 09830-01060
      NOTE:

      Check that there is no clearance between the front frame assembly and the front suspension member body mounting front cushion.

  5. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING REAR STOPPER 
    1. Install the 2 front suspension member body mounting rear stoppers to the front frame assembly.
  6. INSTALL FRONT SUSPENSION MEMBER BODY MOUNTING FRONT STOPPER 
    1. Install the 2 front suspension member body mounting front stoppers to the front frame assembly.
  7. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER 
    1. Install the front suspension member dynamic damper to the front frame assembly with the 2 bolts.

      Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

  8. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH 
    1. Install the front lower arm bushing stopper to the front lower No. 1 suspension arm sub-assembly.
    2. Install the front lower No. 1 suspension arm sub-assembly to the front frame assembly with the 3 bolts and nut in the order shown in the illustration.
      Fig 1: Front Lower No. 1 Suspension Arm Sub-Assembly LH Tightening Sequence
      GTY250359Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Bolt 1, 2 

      Torque: 200 N*m (2039 kgf*cm, 148 ft.*lbf) 

      Bolt 3 

      Torque: 135 N*m (1377 kgf*cm, 100 ft.*lbf) 

      NOTE:

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut secured.

  9. INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT: 

    Perform the same procedure as the LH side.

  10. INSTALL STEERING LINK ASSEMBLY 

    Refer to PROCEDURE - Step 3

  11. INSTALL FRONT STABILIZER BAR WITH FRONT STABILIZER LINK ASSEMBLY 
    1. Install the front stabilizer bar with 2 front stabilizer link assemblies to the front frame assembly.
  12. INSTALL FRONT NO. 1 STABILIZER BRACKET LH 

    See step  3

  13. INSTALL FRONT NO. 1 STABILIZER BRACKET RH 

    HINT: 

    Perform the same procedure as the LH side.

  14. INSTALL ENGINE MOUNTING INSULATOR LH 

    Refer to PROCEDURE - Step 9

  15. INSTALL ENGINE MOUNTING INSULATOR RH 

    Refer to PROCEDURE - Step 10

  16. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 8

  17. INSTALL FRONT FRAME ASSEMBLY 

    (Refer to PROCEDURE - Step 11 )

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