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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Air Conditioning System (Service Information) (Hybrid) >> Compressor >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    See step  1

  2. REMOVE SERVICE PLUG GRIP 

    (Refer to PROCEDURE - Step 7 )

  3. REMOVE RADIATOR ASSEMBLY 

    (Refer to REMOVAL [10/2014 - ] )

  4. CHECK TERMINAL VOLTAGE 
    1. Remove the connector cover assembly (Refer to PROCEDURE - Step 4 ).
    2. Check the terminal voltage (Refer to PROCEDURE - Step 5 ).
    3. Install the connector cover assembly (Refer to PROCEDURE - Step 20 ).
  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor with motor assembly.
      GTY371561Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  6. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the suction hose sub-assembly from the compressor with motor assembly.
      GTY371554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the suction hose sub-assembly.
      NOTE:

      Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

  7. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    1. Using a screwdriver, slide the green-colored lock of the connector <A> as shown in the illustration to release it and disconnect the connector.
      GTY578507Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Green-colored Lock
      WARNING:

      Make sure to wear insulating gloves.

      NOTE:

      Insulate the removed terminals and connector with insulating tape.

    2. Disconnect the connector <B>.
    3. Remove the bolt and 2 nuts and compressor with motor assembly.
      GTY371551Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using an E8 "TORX" socket, remove the 2 stud bolts.
      GTY371550Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002