LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Drivelines & Axles >> Wheel Hubs >> Axles (Service Information) (Hybrid) >> Front Axle Hub >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notice before proceeding with work (Refer to PRECAUTION [10/2014 - ] ).

  2. DISABLE BRAKE CONTROL 

    Refer to PROCEDURE - Step 2

  3. REMOVE FRONT WHEEL 
  4. REMOVE FRONT AXLE SHAFT NUT 

    Refer to PROCEDURE - Step 9

  5. SEPARATE FRONT SPEED SENSOR 
    1. Remove the bolt, disengage the clamp and separate the front speed sensor and front flexible hose from the front shock absorber.
      GTY550478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be sure to separate the front speed sensor from the front shock absorber completely.

    2. Remove the bolt and front speed sensor from the steering knuckle.
      GTY545454Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Prevent foreign matter from contacting the sensor tip.
      • Be careful not to damage the front speed sensor.
      • Clean the speed sensor installation hole and the contact surfaces every time the speed sensor is removed.
  6. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  4

  7. REMOVE FRONT DISC 

    Refer to PROCEDURE - Step 15

  8. SEPARATE TIE ROD ASSEMBLY 

    Refer to PROCEDURE - Step 5

  9. SEPARATE FRONT DRIVE SHAFT ASSEMBLY 
    1. Put matchmarks on the front drive shaft assembly and the front axle hub sub-assembly.
      GTY605163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Matchmark
    2. Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly.
      NOTE:

      Be careful not to damage the drive shaft boot.

      If it is difficult to separate, tap the end of the front drive shaft assembly using a brass bar and a hammer.

  10. SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY 
    1. Remove the bolt and 2 nuts, and separate the front lower No. 1 suspension arm sub-assembly from the front lower ball joint assembly.
      GTY320917Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT AXLE ASSEMBLY 
    1. Remove the 2 bolts, 2 nuts and front axle assembly from the front shock absorber.
      GTY320911Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • When removing the nuts, keep the bolts from rotating.
      • Be careful not to damage the drive shaft boot or speed sensor rotor.
  12. REMOVE FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR 
    1. Using a screwdriver with its tip wrapped with protective tape, remove the front No. 1 wheel bearing dust deflector.
      GTY544538Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Protective Tape
      NOTE:

      Be careful not to damage the steering knuckle.

  13. REMOVE FRONT AXLE HUB HOLE SNAP RING 
    1. Using snap ring pliers, remove the front axle hub hole snap ring.
      GTY320914Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE FRONT AXLE HUB SUB-ASSEMBLY 
    1. Secure the front axle assembly between aluminum plates in a vise.
      GTY584777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not overtighten the vise.

    2. Using SST, remove the front axle hub sub-assembly.
      • SST: 09520-00031 
    3. Using SST and a press, remove the bearing inner race (outside) from the front axle hub sub-assembly.
      GTY545657Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09555-55010 
      • SST: 09950-60010 
        1. 09951-00440
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      Be careful not to drop the front axle hub sub-assembly.

  15. REMOVE FRONT DISC BRAKE DUST COVER 
    1. Remove the 4 bolts and front disc brake dust cover from the steering knuckle.
      GTY320915Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FRONT AXLE HUB BEARING 
    1. Place the bearing inner race (outside) on the front axle hub bearing.
      GTY551075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Steel Plate
      *2 V-block
    2. Using SST, a steel plate, V-blocks and a press, remove the front axle hub bearing from the steering knuckle.
      • SST: 09950-60010 
        1. 09951-00440
        2. 09952-06010
      • SST: 09950-60020 
        1. 09951-00750
      • SST: 09950-70010 
        1. 09951-07100
      NOTE:

      Keep the steering knuckle level.

scientia non olet · About LEMON Manuals