Installation [10/2014 - ]: Procedure

1. Coat the splines of the front drive inboard joint assembly with ATF WS.
2. Coat the lip of the hybrid vehicle transaxle assembly type T oil seal with MP grease.
3. Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly LH.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Face the end gap of the front drive shaft hole snap ring LH downward.
   • Do not damage the hybrid vehicle transaxle assembly type T oil seal.
   • Do not damage the front axle inboard joint boot.
   • Make sure to center the front drive shaft assembly LH during installation to prevent damage to the front drive shaft hole snap ring LH.

   HINT: 

   Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.

4. Apply a total of 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to the 8 areas shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   Toyota Body Grease W

   NOTE:

   Do not apply grease to the serrations or installation hole of the front speed sensor.

5. Align the matchmarks and install the front drive shaft assembly LH to the front axle hub sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

   NOTE:

   Be careful not to damage the front axle outboard joint boot or speed sensor rotor.

1. Coat the splines of the front drive inboard joint assembly with ATF WS.
2. Coat the lip of the hybrid vehicle transaxle assembly type T oil seal with MP grease.
3. Install a new bearing bracket hole snap ring to the front drive shaft assembly RH.
4. Install the front drive shaft assembly RH.
   NOTE:

   • Do not damage the hybrid vehicle transaxle assembly type T oil seal.
   • Do not damage the front axle inboard joint boot.
   • When inserting the front drive shaft assembly RH, keep it level.
5. Install the bearing bracket hole snap ring and a new bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 32 N*m (330 kgf*cm, 24 ft.*lbf) 

6. Apply a total of 0.1 to 0.3g (0.00353 to 0.0105 oz) of Toyota Body Grease W to the 8 areas shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   Toyota Body Grease W

   NOTE:

   Do not apply grease to the serrations or installation hole of the front speed sensor.

7. Align the matchmarks and install the front drive shaft assembly RH to the front axle hub sub-assembly.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a

   Matchmark

   NOTE:

   Be careful not to damage the front axle outboard joint boot or speed sensor rotor.

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 19

Refer to PROCEDURE - Step 9 . Refer to PROCEDURE - Step 13

1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
   NOTE:

   • Be sure to perform this work even when using a new drive shaft.
   • Keep the threaded parts free of oil and foreign matter.
2. Using a 30 mm socket wrench, install the front axle shaft nut.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 294 N*m (2998 kgf*cm, 217 ft.*lbf) 

   HINT: 

   Keep depressing the brake pedal to prevent the front drive shaft assembly from rotating.

3. Using a chisel and a hammer, stake the front axle shaft nut.

Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf) 

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

(Refer to ADJUSTMENT [10/2014 - 10/2015] or ADJUSTMENT [10/2015 - ] )

(Refer to TEST MODE PROCEDURE [10/2014 - 10/2015] or TEST MODE PROCEDURE [10/2015 - ] )