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Installation [10/2014 - ]: Procedure

  1. INSTALL FRONT AXLE HUB BEARING 
    1. Using SST and a press, install a new front axle hub bearing to the steering knuckle.
      GTY559955Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09950-60020 
        1. 09951-00810
      • SST: 09950-70010 
        1. 09951-07100
  2. INSTALL FRONT DISC BRAKE DUST COVER 
    1. Install the front disc brake dust cover to the steering knuckle with the 4 bolts.

      Torque: 8.3 N*m (85 kgf*cm, 73 in.*lbf) 

  3. INSTALL FRONT AXLE HUB SUB-ASSEMBLY 
    1. Using SST and a press, install the front axle hub sub-assembly to the steering knuckle.
      GTY591267Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09608-32010 
      • SST: 09950-60010 
        1. 09951-00610
      • SST: 09950-70010 
        1. 09951-07100
  4. INSTALL FRONT AXLE HUB HOLE SNAP RING 
    1. Using snap ring pliers, install a new front axle hub hole snap ring.
  5. INSTALL FRONT NO. 1 WHEEL BEARING DUST DEFLECTOR 
    1. Set a new front No. 1 wheel bearing dust deflector to the steering knuckle while aligning the cutout for the speed sensor in the front No. 1 wheel bearing dust deflector with the hole of the steering knuckle.
    2. Using SST and a hammer, install the front No. 1 wheel bearing dust deflector.
      GTY607598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09316-60011 
        1. 09316-00011
      • SST: 09608-32010 
      • SST: 09950-60010 
        1. 09951-00500
        2. 09952-06010
      • SST: 09950-60020 
        1. 09951-00810
  6. INSTALL FRONT AXLE ASSEMBLY 
    1. Apply a total of 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to the 8 areas shown in the illustration.
      GTY551722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Toyota Body Grease W
      NOTE:

      Do not apply grease to the serrations or installation hole of the front speed sensor.

    2. Install the front axle assembly to the front shock absorber with the 2 bolts and 2 nuts.

      Torque: 290 N*m (2957 kgf*cm, 214 ft.*lbf) 

      NOTE:

      When installing the nuts, keep the bolts from rotating.

      HINT: 

      The bolts can be installed in either direction, however, make sure that they are both installed in the same direction.

  7. INSTALL FRONT DRIVE SHAFT ASSEMBLY 
    1. Align the matchmarks and install the front drive shaft assembly to the front axle hub sub-assembly.
      GTY573245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
      NOTE:

      Be careful not to damage the drive shaft boot or speed sensor rotor.

  8. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY 
    1. Connect the front lower No. 1 suspension arm sub-assembly to the front lower ball joint assembly with the bolt and 2 nuts.

      Torque: 75 N*m (765 kgf*cm, 55 ft.*lbf) 

  9. CONNECT TIE ROD ASSEMBLY 

    Refer to PROCEDURE - Step 9

  10. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  11. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  9

  12. INSTALL FRONT AXLE SHAFT NUT 
    1. Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
      NOTE:
      • Be sure to perform this work even when using a new front drive shaft assembly.
      • Keep the threaded parts free of oil and foreign matter.
    2. Using a 30 mm socket wrench, install the front axle shaft nut.

      Torque: 294 N*m (2998 kgf*cm, 217 ft.*lbf) 

      NOTE:

      Stake the nut after inspecting for looseness and runout in the following steps.

      HINT: 

      Keep depressing the brake pedal to prevent the front drive shaft from rotating.

  13. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  4

  14. REMOVE FRONT DISC 

    Refer to PROCEDURE - Step 15

  15. INSPECT FRONT AXLE HUB BEARING LOOSENESS 

    See step  6

  16. INSPECT FRONT AXLE HUB RUNOUT 

    See step  7

  17. INSTALL FRONT DISC 

    Refer to PROCEDURE - Step 1

  18. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY 

    See step  9

  19. INSTALL FRONT SPEED SENSOR 
    1. Install the front speed sensor and front flexible hose to the front shock absorber with the bolt and clamp.

      Torque: 19 N*m (192 kgf*cm, 14 ft.*lbf) 

      NOTE:

      Do not twist the front speed sensor and front flexible hose when installing them.

      HINT: 

      Install the speed sensor harness bracket first and then the front flexible hose bracket.

    2. Install the front speed sensor to the steering knuckle with the bolt.

      Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

      NOTE:

      Do not twist the front speed sensor when installing it.

  20. STAKE FRONT AXLE SHAFT NUT 
    1. Using a chisel and a hammer, stake the front axle shaft nut.
      GTY323056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSTALL FRONT WHEEL 

    Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf) 

  22. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL 
    1. Connect the cable to the negative (-) auxiliary battery terminal (Refer to PROCEDURE - Step 2 ).
    2. Connect the reservoir level switch connector.
    3. Clear the DTCs (Refer to DTC CHECK / CLEAR [10/2014 - ] ).
  23. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (Refer to ADJUSTMENT [10/2014 - 10/2015] or ADJUSTMENT [10/2015 - ] )

  24. CHECK FOR SPEED SENSOR SIGNAL 

    (Refer to TEST MODE PROCEDURE [10/2014 - 10/2015] or TEST MODE PROCEDURE [10/2015 - ] )