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Home >> Toyota >> 2015 >> Avalon Hybrid Limited >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brake System (Hydraulic) - Service Information - (Hybrid) >> Brake Pedal >> Removal [10/2014 - ] >> Procedure

Removal [10/2014 - ]: Procedure

  1. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONING UNIT 

    (Refer to REMOVAL [10/2014 - 10/2015] or REMOVAL [10/2015 - ] )

  2. REMOVE BRAKE PEDAL STROKE SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 3

  3. REMOVE HEADLIGHT LEVELING ECU ASSEMBLY (w/ Automatic Headlight Beam Level Control System) 

    Refer to PROCEDURE - Step 1

  4. REMOVE STOP LIGHT SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  5. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER 

    Refer to PROCEDURE - Step 2

  6. REMOVE PUSH ROD PIN 
    1. Remove the clip and push rod pin.
      GTY320419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Separate the brake master cylinder push rod clevis from the brake pedal support assembly.
  7. REMOVE BRAKE PEDAL RETURN SPRING 
    1. Remove the brake pedal return spring from the brake pedal support assembly.
      GTY559687Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY 
    1. Disengage the clamp.
      GTY317288Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 3 clamps and separate the wire harness from the brake pedal support assembly.
      GTY317289Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 nuts and brake pedal support assembly.
      GTY319533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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