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Home >> Toyota >> 2014 >> RAV4 LE, AWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine Mechanical (2AR-FE) (Service Information) (2 Of 2) (Except Hybrid) >> Engine Unit >> Installation [12/2012 - ] >> Procedure

Installation [12/2012 - ]: Procedure

  1. INSTALL IGNITION COIL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  2. INSTALL ENGINE COOLANT TEMPERATURE SENSOR 

    Refer to PROCEDURE - Step 1

  3. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY 

    Refer to PROCEDURE - Step 1

  4. INSTALL WATER BY-PASS HOSE 
    1. Connect the No. 1 water by-pass hose to the cylinder head sub-assembly, and slide the clip to secure it.
    2. Connect the No. 2 water by-pass hose to the No. 1 water by-pass pipe, and slide the clip to secure it.
  5. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET 
    1. Using an E6 "TORX" socket wrench, install the 2 stud bolts to the No. 1 compressor mounting bracket.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    2. Install the No. 1 compressor mounting bracket with the 4 bolts.

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  6. INSTALL COOLER COMPRESSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  7. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  8. INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 3

  9. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 

    Refer to PROCEDURE - Step 4

  10. INSTALL NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 5

  11. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 6

  12. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    1. Apply a light coat of engine oil to a new O-ring.
    2. Install the O-ring to the engine oil level dipstick guide.
    3. Install the engine oil level dipstick guide with the bolt.

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    4. Install the engine oil level dipstick.
  13. INSTALL INTAKE MANIFOLD 

    Refer to PROCEDURE - Step 5 [12/2012 - 10/2015] or PROCEDURE - Step 5 [10/2015 - ]

  14. CONNECT NO. 2 PCV HOSE 

    Refer to PROCEDURE - Step 6 [12/2012 - 10/2015] or PROCEDURE - Step 6 [10/2015 - ]

  15. CONNECT WIRE HARNESS 

    Refer to PROCEDURE - Step 7 [12/2012 - 10/2015] or PROCEDURE - Step 7 [10/2015 - ]

  16. INSTALL FUEL DELIVERY PIPE 

    Refer to PROCEDURE - Step 2

  17. CONNECT WIRE HARNESS 

    Refer to PROCEDURE - Step 3

  18. CONNECT FUEL TUBE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 4

  19. INSTALL THROTTLE WITH MOTOR BODY ASSEMBLY 

    Refer to PROCEDURE - Step 1

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