LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2012 >> Highlander Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 127 (Air Conditioning (Manual) (Diagnostic Codes & Circuit Tests) (Except Hybrid)) >> AIR CONDITIONING SYSTEM (for Manual Air Conditioning System) >> DTC B1423/23: Pressure Sensor Circuit >> Procedure

DTC B1423/23: Pressure Sensor Circuit: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. CHECK HARNESS AND CONNECTOR (POWER SOURCE CIRCUIT) 
    1. Disconnect the connector from the A/C pressure sensor.
      Fig 1: Checking Harness And Connector (Power Source Circuit)
      GTY206563Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Condition Specified Condition
      A11-3 (+) - Body ground Ignition switch on (IG) Approx. 5 V

    NG → See step   5 

    OK: Go to next step 

  2. CHECK HARNESS AND CONNECTOR (GROUND CIRCUIT) 
    1. Measure the resistance according to the value(s) in the table below.
      Fig 2: Checking Harness And Connector (Ground Circuit)
      GTY188633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      A11-1 (-) - Body ground Always Below 1 Ω

    NG → See step   6 

    OK: Go to next step 

  3. INSPECT A/C PRESSURE SENSOR (SENSOR SIGNAL CIRCUIT) 
    1. Reconnect the connector to the A/C pressure sensor.
    2. Remove the Air Conditioning amplifier with connectors still connected.
      Fig 3: Checking A/C Pressure Sensor (Sensor Signal Circuit)
      GTY206553Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Condition Specified Condition
      D37-9 (PRE) - Body ground Ignition switch on (IG)
      (A/C: OFF)
      0.5 to 4.8 V

      HINT: 

      If the measured voltage is not within the normal range, there may be a malfunction in the Air Conditioning amplifier, A/C pressure sensor, or wire harness. It is also possible that the amount of refrigerant may not be appropriate.

    NG → See step   7 

    OK: Go to next step 

  4. INSPECT A/C PRESSURE SENSOR (SENSOR SIGNAL CIRCUIT) 
    1. Measure the voltage when the following conditions are satisfied.
      Item Condition
      Vehicle Doors Fully open
      Temperature Setting MAX COLD
      Blower Speed HI
      A/C Switch ON
      R/F Switch RECIRCULATION
      Interior Temperature 25 to 35°C (77 to 95°F)
      Engine Speed 2000 RPM
      NOTE:
      • If refrigerant pressure on the high pressure side becomes extremely high during the inspection (if the voltage exceeds 4.8 V), the fail-safe function stops compressor operation. Therefore, measure the voltage before the fail-safe operation.
      • It is necessary to measure the voltage for a certain amount of time (approximately 10 minutes) because the problem symptom may recur after a while.

      HINT: 

      When the outside air temperature is low (below -1.5°C (29.3°F)), the compressor stops due to operation of the ambient temperature sensor and the evaporator temperature sensor to prevent the evaporator from freezing. In this case, perform the inspection in a warm indoor environment.

      1. Measure the voltage according to the value(s) in the table below.
        Fig 4: Identifying Air Conditioning Pressure Sensor (Sensor Signal Circuit)
        GTY206554Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard voltage

        Tester Connection Condition Specified Condition
        D37-9 (PRE) - Body ground Ignition switch on (IG)
        (A/C: ON)
        0.5 to 4.83 V

        Result

        Result Proceed to
        OK (When troubleshooting according to DTC) A
        OK (When troubleshooting according to PROBLEM SYMPTOMS TABLE) B
        NG C

    B → See step   19 

    C → See step   13 

    A → REPAIR OR REPLACE HARNESS OR CONNECTOR 

  5. CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - A/C PRESSURE SENSOR) 
    1. Disconnect the connector from the Air Conditioning amplifier.
      Fig 5: Checking Harness And Connector (Air Conditioning Amplifier - A/C Pressure Sensor)
      GTY207467Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.
      Fig 6: Measuring Resistance Of A/C Pressure Sensor Connector
      GTY206565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      A11-3 (+) - D37-10 (S5-3) Always Below 1 Ω
      D37-10 (S5-3) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   21 

  6. CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - A/C PRESSURE SENSOR) 
    1. Disconnect the connector from the Air Conditioning amplifier.
      Fig 7: Checking Harness And Connector (Air Conditioning Amplifier - A/C Pressure Sensor)
      GTY207468Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.
      Fig 8: Measuring Resistance Of A/C Pressure Sensor Connector
      GTY206567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      A11-1 (-) - D37-13 (SG-2) Always Below 1 Ω
      D37-13 (SG-2) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK → See step   21 

  7. CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER - A/C PRESSURE SENSOR) 
    1. Disconnect the connector from the Air Conditioning amplifier.
      Fig 9: Checking Harness And Connector (Air Conditioning Amplifier - A/C Pressure Sensor)
      GTY207469Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.
      Fig 10: Measuring Resistance Of A/C Pressure Sensor Connector
      GTY206569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance

      Tester Connection Condition Specified Condition
      A11-2 (PR) - D37-9 (PRE) Always Below 1 Ω
      D37-9 (PRE) - Body ground Always 10 kΩ or higher

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  8. INSPECT FOR A/C SYSTEM LEAK 
    1. Install the manifold gauge set.
    2. Recover the refrigerant from the Air Conditioning system using a refrigerant recovery unit.
    3. Evacuate the Air Conditioning system and check that vacuum can be maintained in it.

      OK

      Vacuum can be maintained in the Air Conditioning system.

      HINT: 

      If vacuum cannot be maintained in the Air Conditioning system, refrigerant may be leaking from it. In this case, it is necessary to repair or replace the leaking part of the Air Conditioning system.

    NG → See step   12 

    OK: Go to next step 

  9. CHARGE REFRIGERANT 
    1. Add an appropriate amount of refrigerant. Refer to REPLACEMENT - Step 2 .

    NEXT: Go to next step 

  10. RECHECK DTC 
    1. Recheck for the DTC when the following conditions are satisfied.
      Item Condition
      Vehicle Doors Fully open
      Temperature Setting MAX COLD
      Blower Speed HI
      A/C Switch ON
      R/F Switch RECIRCULATION
      Interior Temperature 25 to 35°C (77 to 95°F)
      Engine Speed 2000 RPM
      NOTE:

      If refrigerant pressure on the high pressure side becomes high, the DTC will be set. It is necessary to measure the voltage for a certain amount of time (approximately 10 minutes) because the DTC may be set after the A/C operates for a while.

      HINT: 

      When the outside air temperature is low (below -1.5°C (29.3°F)), the compressor stops due to operation of the ambient temperature sensor and the evaporator temperature sensor to prevent the evaporator from freezing. In this case, perform the inspection in a warm indoor environment.

      Result

      Result Proceed to
      DTC B1423 is output A
      DTC B1423 is not output B
      NOTE:

      If the DTC was set due to an insufficient or excessive amount of refrigerant, the problem may have been solved after performing the previous step. However, the root cause of insufficient refrigerant may be refrigerant leaks. The root cause of excessive refrigerant may be adding refrigerant when the level was insufficient. Therefore, identify and repair the area where refrigerant leaks from as necessary.

    B → END 

    A: Go to next step 

  11. INSPECT A/C PRESSURE SENSOR 
    1. Install the manifold gauge set.
    2. Disconnect the connector from the A/C pressure sensor.
    3. Connect the three 1.5 V dry cell batteries' positive (+) lead to terminal 3, and the negative (-) lead to terminal 1.
      Fig 11: Identifying A/C Pressure Sensor Connector
      GTY206306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the voltmeter's positive (+) lead to terminal 2, and the negative (-) lead to terminal 1.
    5. Measure the voltage according to the value(s) in the table below.

      Standard voltage

      Tester Connection Condition Specified Condition
      2 - 1 Refrigerant pressure:
      0.39 to 3.187 MPa (57 to 463 psi)
      1.0 to 4.8 V

    NG → See step   20 

    OK → See step   21 

  12. REPAIR A/C SYSTEM LEAK 
    1. Identify the area where refrigerant leaks from. Refer to REPLACEMENT - Step 4 .
    2. Repair the identified area of the Air Conditioning system.
    3. Evacuate the A/C system.

    NEXT → CHARGE REFRIGERANT 

  13. INSPECT COOLING FAN SYSTEM 
    1. Check if that the cooling fan operates normally.

      HINT: 

    NG → REPAIR COOLING FAN SYSTEM 

    OK: Go to next step 

  14. CHARGE REFRIGERANT 
    1. Use a refrigerant recovery unit to recover refrigerant.
    2. Evacuate the Air Conditioning system.
    3. Add an appropriate amount of refrigerant. Refer to REPLACEMENT - Step 2 .

      HINT: 

      If refrigerant is added and the system has not been properly evacuated (insufficient vacuum time), moisture in the air remaining in the system will freeze in the expansion valve, blocking the flow on the high pressure side. Therefore, in order to confirm the problem, recover the refrigerant and properly evacuate the system. Add an appropriate amount of refrigerant, and check for the DTC.

    NEXT: Go to next step 

  15. RECHECK DTC 
    1. Recheck for the DTC when the following conditions are satisfied.
      Item Condition
      Vehicle Doors Fully open
      Temperature Setting MAX COLD
      Blower Speed HI
      A/C Switch ON
      R/F Switch RECIRCULATION
      Interior Temperature 25 to 35°C (77 to 95°F)
      Engine Speed 2000 RPM
      NOTE:

      If refrigerant pressure on the high pressure side becomes high, the DTC will be set. It is necessary to measure the voltage for a certain amount of time (approximately 10 minutes) because the DTC may be set after the Air Conditioning operates for a while.

      HINT: 

      • When the outside air temperature is low (below -1.5°C (29.3°F)), the compressor stops due to operation of the ambient temperature sensor and the evaporator temperature sensor to prevent the evaporator from freezing. In this case, perform the inspection in a warm indoor environment.
      • If refrigerant is added and the system has not been properly evacuated (insufficient vacuum time), moisture in the air remaining in the system will freeze in the expansion valve, blocking the flow on the high pressure side. Therefore, in order to confirm the problem, recover the refrigerant and properly evacuate the system. Add an appropriate amount of refrigerant, and check for the DTC. If the DTC is not output after this work, it indicates that the cooler dryer in the condenser is not able to absorb moisture in the refrigerant cycle. In this case, in order to complete the repair it is necessary to replace the cooler dryer.

      Result

      Result Proceed to
      DTC B1423 is output A
      DTC B1423 is not output B

    B → See step   22 

    A: Go to next step 

  16. REPLACE EXPANSION VALVE 
    1. Replace the expansion valve with a normal one. Refer to DISASSEMBLY .

      HINT: 

      Replace the expansion valve with a normal one because the expansion valve is either stuck or clogged.

    NEXT → See step   17 

  17. CHARGE REFRIGERANT 
    1. Add an appropriate amount of refrigerant. Refer to REPLACEMENT - Step 2 .

    NEXT: Go to next step 

  18. RECHECK DTC 
    1. Recheck for the DTC when the following conditions are satisfied.
      Item Condition
      Vehicle Doors Fully open
      Temperature Setting MAX COLD
      Blower Speed HI
      A/C Switch ON
      R/F Switch RECIRCULATE
      Interior Temperature 25 to 35°C (77 to 95°F)
      Engine Speed 2000 RPM
      NOTE:

      If refrigerant pressure on the high pressure side becomes high, the DTC will be set. Therefore, it is necessary to measure the voltage for a certain amount of time (approximately 10 minutes) because the DTC may be set after the Air Conditioning operates for a while.

      HINT: 

      • When the outside air temperature is low (below -1.5°C (29.3°F)), the compressor stops due to operation of the ambient temperature sensor and the evaporator temperature sensor to prevent the evaporator from freezing. In this case, perform the inspection in a warm indoor environment.
      • If refrigerant pressure is not normal after replacing the expansion valve with a normal one, the condenser or pipes may be clogged due to dirt, dust or other contaminants. In this case, clean or replace the condenser or pipes.

      Result

      Result Proceed to
      DTC B1423 is not output A
      DTC B1423 is output B

    B → REPLACE CONDENSER 

    A → END 

  19. PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE 
  20. REPLACE A/C PRESSURE SENSOR. Refer to  COMPONENTS 
  21. REPLACE AIR CONDITIONING AMPLIFIER. Refer to  REMOVAL - Step 6 
  22. CLEAN ON REPLACE CONDENSER OR PIPE. Refer to  REMOVAL - Step 14