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Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 42 (Engine Control System (1AR-FE) (Diagnostic Codes (P1604 - U0101) & Circuit Tests)) >> SFI System >> Fuel Pump Control Circuit >> Procedure

Fuel Pump Control Circuit: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. PERFORM ACTIVE TEST USING TECHSTREAM (ACTIVE THE FUEL PUMP SPEED CONTROL) 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON and turn the Techstream on.
    3. Enter the following menus: Powertrain / Engine / Active Test / Control the Fuel Pump / Speed.
    4. Check whether the fuel pump operating sound occurs when performing the Active Test on the Techstream.

      OK

      Fuel pump operating sound occurs.

    NG → See step   2 

    OK → See step   8 

  2. INSPECT RELAY (C/OPN RELAY) 
    1. Remove the C/OPN relay from the engine room relay block.
      Fig 1: Identifying Relay Test Terminals
      GTY100961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      3 - 5 Battery voltage is not applied between terminals 1 and 2 10 kΩ or higher
      Battery voltage applied between terminals 1 and 2 Below 1 Ω
    3. Reinstall the C/OPN relay.

    NG → REPLACE RELAY (C/OPN RELAY) 

    OK: Go to next step 

  3. CHECK HARNESS AND CONNECTOR (C/OPN RELAY - ECM) 
    1. Disconnect the ECM connector.
    2. Remove the C/OPN relay from the engine room relay block.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      D60-34 (FC) - C/OPN relay terminal 2 Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      D60-34 (FC) or C/OPN relay terminal 2 - Body ground Always 10 kΩ or higher
    4. Reconnect the ECM connector.
    5. Reinstall the C/OPN relay.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  4. INSPECT ENGINE ROOM RELAY BLOCK (IG2 RELAY - C/OPN RELAY) 
    1. Remove the IG2 relay from the engine room relay block.
    2. Remove the C/OPN relay from the engine room relay block.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      IG2 relay terminal 3 - C/OPN relay terminal 1 Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      IG2 relay terminal 3 or C/OPN relay terminal 1 - Body ground Always 10 kΩ or higher
    4. Reinstall the IG2 relay.
    5. Reinstall the C/OPN relay.

    NG → REPLACE ENGINE ROOM RELAY BLOCK ASSEMBLY 

    OK: Go to next step 

  5. CHECK HARNESS AND CONNECTOR (C/OPN RELAY - FUEL PUMP) 
    1. Remove the C/OPN relay from the engine room relay block.
    2. Disconnect the fuel pump connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)

      Tester Connection Condition Specified Condition
      C/OPN relay terminal 3 - O9-4 Always Below 1 Ω

      Standard Resistance (Check for Short)

      Tester Connection Condition Specified Condition
      C/OPN relay terminal 3 or O9-4 - Body ground Always 10 kΩ or higher
    4. Reinstall the C/OPN relay.
    5. Reconnect the fuel pump connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  6. CHECK HARNESS AND CONNECTOR (FUEL PUMP - BODY GROUND) 
    1. Disconnect the fuel pump connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      O9-5 - Body ground Always Below 1 Ω
    3. Reconnect the fuel pump connector.

    NG → REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to next step 

  7. INSPECT FUEL PUMP 
    1. Inspect the fuel pump, refer to INSPECTION .

    NG → See step   9 

    OK → See step   10 

  8. PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to  PROBLEM SYMPTOMS TABLE 
  9. REPLACE FUEL PUMP. Refer to  REMOVAL 
  10. REPLACE ECM. Refer to  REMOVAL