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Home >> Toyota >> 2011 >> Highlander Hybrid Limited >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 42 (Engine Control System (1AR-FE) (Diagnostic Codes (P1604 - U0101) & Circuit Tests)) >> SFI System >> DTC P1604: Startability Malfunction >> Description

DTC P1604: Startability Malfunction: Description

WARNING: This page is about a different variant/trim than selected.

This DTC is stored when the engine does not start even though the STA signal is input or when the engine takes a long time to start, and when the engine speed is low or the engine stalls just after the engine starts.

Using the Techstream, the conditions present when the DTC was stored can be confirmed by referring to the freeze frame data. Freeze frame data records engine conditions when a malfunction occurs. This information can be useful when troubleshooting.

It is necessary to check if the vehicle ran out of fuel before performing troubleshooting, as this DTC is also stored when there is engine starting trouble due to running out of fuel.

DTC No. DTC Detection Condition Trouble Area
P1604 Either condition is met:
  • The engine speed is below 500 RPM with the STA signal on for a certain amount of time (refer to the illustration below) (1 trip detection logic).
  • After the engine starts (engine speed is 500 RPM or more), the engine speed drops to 200 RPM or less within approximately 2 seconds (1 trip detection logic).
  • Immobiliser system
  • Engine assembly (excess friction, compression loss)
  • Starter assembly
  • Crankshaft position sensor
  • Camshaft position sensor
  • Engine coolant temperature sensor
  • Fuel pump
  • Fuel pump control system
  • Fuel pipes
  • Fuel injector
  • Throttle body
  • Fuel pressure regulator
  • Battery
  • Drive plate
  • Spark plug
  • Ignition coil circuit
  • Intake system
  • Camshaft timing oil control valve assembly
  • Mass air flow meter
  • Air fuel ratio sensor
  • Valve timing
  • Fuel
  • Purge VSV
  • Intake valve
  • Exhaust valve
  • ECM
Fig 1: Engine Coolant Temperature Chart
GTY187676Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. Reference waveforms showing a normal cold engine start 
    Fig 2: Identifying Waveform 1
    GTY296901Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Reference waveforms showing a normal warm engine start 
    Fig 3: Identifying Waveform 2
    GTY297008Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Reference waveforms showing an engine stop after normal idling 
    Fig 4: Identifying Waveform 3
    GTY295729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Reference values when there is an air leak in the intake system during starting difficulty 
    FREEZE FRAME DATA P1604 STARTABILITY MALFUNCTION

    Parameter -3 -2 -1 0 1 Unit
    Engine Speed 398 325 221 159 114 RPM
    Calculate Load 43.1 42.7 43.1 87.4 87.4 %
    Vehicle Load 28.2 26.2 26.6 17.2 15.0 %
    MAF 3.01 2.28 1.59 0.75 0.48 gm/sec
    Atmosphere Pressure 14.5 14.5 14.5 14.5 14.5 psi (gauge)
    Coolant Temp 185 185 185 185 185 F
    Intake Air 115 115 115 115 115 F
    Battery Voltage 12.460 12.382 12.324 12.324 12.343 V
    Throttle Sensor Volt % 16.4 16.0 17.6 16.0 16.0 %
    Throttle Sensor #2 Volt % 48.6 47.8 49.8 47.8 47.8 %
    Throttle Sensor Position 0.0 0.0 0.0 0.0 0.0 %
    Throttle Motor DUTY 17.6 16.0 16.0 16.0 16.0 %
    Injector (Port) 4240 4302 4612 4612 7776 μs
    Injection Volume (Cylinder 1) 0.274 0.274 0.187 0.187 0.187 ml
    Fuel Pump/Speed Status ON ON ON ON ON  
    EVAP (Purge) VSV 0.0 0.0 0.0 0.0 0.0 %
    Evap Purge Flow 0.0 0.0 0.0 0.0 0.0 %
    Purge Density Learn Value 0.000 0.000 0.000 0.000 0.000  
    EVAP Purge VSV OFF OFF OFF OFF OFF  
    Target Air-Fuel Ratio 0.864 0.873 0.882 0.883 0.830  
    AF Lambda B1S1 0.999 0.999 1.001 1.002 1.005  
    AFS Voltage B1S1 3.298 3.298 3.307 3.312 3.327 V
    O2S B1 S2 0.015 0.015 0.015 0.015 0.015 V
    Short FT #1 0.000 0.000 0.000 0.000 0.000 %
    Long FT #1 3.906 3.906 3.906 3.906 3.906 %
    Total FT #1 0.000 0.000 0.000 0.000 0.000  
    Fuel System Status #1 OL OL OL OL OL  
    IGN Advance 8.0 7.0 6.0 0.0 0.0 deg
    Knock Feedback Value -3.0 -3.0 -3.0 -3.0 -3.0 CA
    Knock Correct Learn Value 19.0 19.0 19.0 19.0 19.0 CA
    VVT Control Status #1 OFF OFF OFF OFF OFF  
    Starter Signal Close Close Close Close Close