DTC P2519-766: A/C Request "A" Circuit: Procedure
- CHECK DTC OUTPUT (HV)
- Connect the Techstream to the DLC3.
- Turn the power switch on (IG).
- Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
- Check if DTCs are output.
Result
DTC P0AE6-225 is also output.
YES → See step 9
NO: Go to next step
- CHECK BATTERY SMART UNIT WARNING:
Be sure to wear insulated gloves.
- Turn the power switch off and remove the service plug grip. Refer to PRECAUTION
.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NOTE:After removing the service plug grip, do not turn the power switch on (READY), unless instructed by the repair information because this may cause a malfunction.
- Connect an oscilloscope between the battery smart unit terminals specified in the table below, and measure the waveform.
Item Contents Terminal IDH (n2-4) - GND (n2-5) Equipment Setting 2 V/DIV, 2 ms./DIV Condition Power switch on (IG) Result
The waveform appears as shown in the illustration.
HINT:
- For the removal and installation procedures related to inspection of the waveform of the battery smart unit. Refer to REMOVAL .
- The frequency of the waveform differs (100 to 900 kHz, 8 to 14 V) depending on operation conditions of the cooling fan of the hybrid vehicle converter (DC/DC converter).
OK → See step 7
NG: Go to next step
- Turn the power switch off and remove the service plug grip. Refer to PRECAUTION
.
- CHECK CONNECTOR CONNECTION CONDITION (HYBRID VEHICLE CONVERTER CONNECTOR). Refer to PROCEDURE - Step 6
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (HYBRID VEHICLE CONVERTER) WARNING:
Be sure to wear insulated gloves.
- Turn the power switch off.
- Check that the service plug grip is not installed.
- Disconnect the n4 hybrid vehicle converter (DC/DC converter) connector. Refer to REMOVAL .
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Specified Condition IDH (n4-5) - Body ground 4.5 to 5.5 V NOTE:Turning the power switch on (IG) with the hybrid vehicle converter (DC/DC converter) connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
OK → See step 8
NG: Go to next step
- CHECK CONNECTOR CONNECTION CONDITION (BATTERY SMART UNIT CONNECTOR) WARNING:
Be sure to wear insulated gloves.
- Check that the service plug grip is not installed.
- Check the connection of the battery smart unit connector.
OK
The connector is connected securely and there are no contact problems.
NG → CONNECT SECURELY
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (BATTERY SMART UNIT - HYBRID VEHICLE CONVERTER) WARNING:
Be sure to wear insulated gloves.
- Turn the power switch off.
- Check that the service plug grip is not installed.
- Disconnect the n2 battery smart unit connector. Refer to REMOVAL
- Turn the power switch on (IG).
- Measure the voltage according to the value(s) in the table below.
Standard voltage
Tester Connection Specified Condition IDH (n2-4) - Body ground Below 1 V NOTE:Turning the power switch on (IG) with the hybrid vehicle converter (DC/DC converter) connector disconnected causes other DTCs to be stored. Clear the DTCs after performing this inspection.
- Turn the power switch off.
- Measure the resistance according to the value(s) in the table below.
Standard resistance (Check for open)
Tester Connection Specified Condition IDH (n2-4) - IDH (n4-5) Below 1 Ω Standard resistance (Check for short)
Tester Connection Specified Condition IDH (n2-4) or IDH (n4-5) - Body ground 10 kΩ or more
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 7
- REPLACE BATTERY SMART UNIT. Refer to REMOVAL
- REPLACE HYBRID VEHICLE CONVERTER. Refer to REMOVAL
- GO TO INSPECTION PROCEDURE RELEVANT TO OUTPUT DTC. Refer to DTC P0AE6-225: Hybrid Battery Precharge Contactor Control Circuit Low