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Rear Door: Disassembly: Disassembly

  1. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG 
    1. Using a screwdriver with the tip wrapped with protective tape, disengage the 3 claws and remove the rear door inside handle bezel plug.
      Fig 1: Removing Rear Door Inside Handle Bezel Plug
      GTY170983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE DOOR ASSIST GRIP COVER 
    1. Using a screwdriver with the tip wrapped with protective tape, disengage the 6 claws and remove the door assist grip cover.
      Fig 2: Disengaging Door Assist Grip Cover Claws
      GTY173184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY 
    1. Remove the 3 screws.
      Fig 3: Identifying Rear Door Trim Board Clips
      GTY197041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a clip remover, disengage the 7 clips.
    3. Raise the rear door trim board to disengage the 4 claws and remove the rear door trim board together with the rear door inner glass weatherstrip.
      Fig 4: Identifying Rear Door Trim Board Claws
      GTY197042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disconnect the connector.
    5. Disengage the 2 claws and disconnect the rear door inside handle sub-assembly.
      Fig 5: Identifying Rear Door Inside Handle Sub-Assembly Claws
      GTY197043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Disengage the clip as shown in the illustration and remove the No. 1 door scuff plate clamp from the rear door trim board.
      Fig 6: Removing No. 1 Door Scuff Plate Clamp
      GTY197524Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY 
    1. Disconnect the connector.
    2. Using a screwdriver with the tip wrapped with protective tape, disengage the 2 claws and remove the rear power window regulator switch assembly.
      Fig 7: Identifying Rear Power Window Regulator Switch Assembly Claws
      GTY197046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE REAR DOOR INNER GLASS WEATHERSTRIP 
    1. Disengage the 3 clips as shown in the illustration and remove the rear door inner glass weatherstrip from the rear door trim board.
      Fig 8: Identifying Rear Door Inner Glass Weatherstrip Clips
      GTY197045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE REAR DOOR ARMREST BASE PANEL UPPER 
    1. Remove the 7 screws.
      Fig 9: Identifying Rear Door Armrest Base Panel Upper Claws
      GTY197044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the 4 claws and remove the rear door armrest base panel upper.
  7. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. Disconnect the cables and remove the rear door inside handle sub-assembly.
      Fig 10: Locating Rear Door Inside Handle Sub-Assembly Cables
      GTY197047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR DOOR INSIDE PANEL REINFORCE 
    1. Remove the 4 screws and the rear door inside panel reinforce.
      Fig 11: Locating Rear Door Inside Panel Reinforce Screws And Grommets
      GTY197049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 grommets.
  9. REMOVE REAR DOOR SERVICE HOLE COVER 
    1. Disconnect the connector.
      Fig 12: Locating Rear Door Service Hole Cover
      GTY197604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door service hole cover.

      HINT: 

      Remove the remaining tape on the door side.

  10. REMOVE REAR DOOR CHECK ASSEMBLY (for TMC Made) 
    1. Remove the 3 bolts and the rear door check assembly.
      Fig 13: Identifying Rear Door Check Assembly Bolts
      GTY197050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE REAR DOOR CHECK ASSEMBLY (for TMMK Made) 
    1. Remove the bolt, 2 nuts, and the rear door check assembly.
      Fig 14: Identifying Rear Door Check Assembly Bolt And Nuts
      GTY197606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE REAR DOOR WEATHERSTRIP 
    1. Using a clip remover, disengage the 20 clips and remove the rear door weatherstrip.
      Fig 15: Identifying Rear Door Weatherstrip Clips
      GTY181928Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE REAR DOOR GLASS RUN 
    1. Remove the rear door glass run.
      Fig 16: Identifying Rear Door Glass Run
      GTY197051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE REAR DOOR FRAME GARNISH 
    1. Disengage the clip and remove the rear door frame garnish.
      Fig 17: Identifying Rear Door Frame Garnish Clip
      GTY183500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE REAR DOOR LOWER WINDOW FRAME SUB-ASSEMBLY 
    1. Remove the 2 bolts, the screw, and the rear door lower window frame sub-assembly.
      Fig 18: Identifying Rear Door Lower Window Frame Sub-Assembly Bolts And Screw
      GTY197052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass and the rear door quarter window weatherstrip as a unit as shown in the illustration.
      Fig 19: Identifying Rear Door Glass Run
      GTY171699Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.
  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY 
    1. Remove the rear door glass sub-assembly from the rear door window regulator sub-assembly as shown in the illustration.
      Fig 20: Identifying Rear Door Glass Sub-Assembly
      GTY197053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the door glass.

  18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY 
    1. Disconnect the connector.
      Fig 21: Identifying Temporary Bolt
      GTY187217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the temporary bolt.
      NOTE:

      Do not remove the temporary bolt. If the temporary bolt is removed, the rear door window regulator may fall, causing damage.

    3. Remove the 3 bolts.
    4. Remove the rear door window regulator sub-assembly and the power window regulator motor assembly rear as a unit.
    5. Remove the temporary bolt from the rear door window regulator.
  19. REMOVE REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY 
    1. Using a "TORX" driver (T25), remove the 3 screws and the rear power window regulator motor assembly.
      Fig 22: Locating Power Window Regulator Motor Assembly Screws
      GTY118979Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE REAR DOOR LOCK ASSEMBLY 
    1. Using a "TORX" socket wrench (T30), remove the 3 screws.
      Fig 23: Removing Rear Door Lock Assembly Screws
      GTY176456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Move the rear door lock assembly downward and pull the release plate out of the rear door outside handle frame.
    3. Remove the door lock wiring harness seal from the rear door lock assembly.
  21. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the claw.
      Fig 24: Identifying Claw
      GTY118474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the rear door lock remote control cable assembly.
      Fig 25: Identifying Rear Door Lock Remote Control Cable Assembly
      GTY197056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY 
    1. Using a screwdriver, disengage the 3 claws.
      Fig 26: Identifying Rear Door Inside Locking Cable Assembly Claws
      GTY118475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      Tape the screwdriver tip before use.

    2. Remove the rear door inside locking cable assembly.
      Fig 27: Identifying Rear Door Lock Remote Control Cable Assembly Claw
      GTY175730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE REAR DOOR OUTSIDE HANDLE COVER 
    1. Using a "TORX" socket wrench (T30), loosen the screw.
      Fig 28: Identifying Rear Door Outside Handle Cover Screw
      GTY197057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The screw cannot be removed because it is integrated into the rear door outside handle frame sub-assembly.

    2. Disengage the 2 claws and remove the rear door outside handle cover.
      Fig 29: Identifying Rear Door Outside Handle Cover Claws
      GTY197058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY 
    1. Pull and hold the release plate of the outside handle frame as shown in the illustration.
      Fig 30: Pulling Release Plate Of Outside Handle Frame
      GTY118983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      The release plate may interfere with the outside handle and may be damaged when removing the handle, unless the release plate of the outside handle frame is pulled and held.

    2. Remove the rear door outside handle assembly as shown in the illustration.
      Fig 31: Identifying Rear Door Outside Handle Assembly
      GTY197059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE REAR DOOR FRONT OUTSIDE HANDLE PAD 
    1. Disengage the 3 claws and remove the rear door front outside handle pad.
      Fig 32: Identifying Rear Door Front Outside Handle Pad Claws
      GTY197060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE REAR DOOR REAR OUTSIDE HANDLE PAD 
    1. Disengage the 2 claws and remove the rear door rear outside handle pad.
      Fig 33: Identifying Rear Door Rear Outside Handle Pad Claws
      GTY197061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. Using a "TORX" socket wrench (T30), remove the screw.
      Fig 34: Identifying Rear Door Outside Handle Frame Sub-Assembly Claw
      GTY197062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disengage the claw and remove the rear door outside handle frame sub-assembly.
  28. REMOVE REAR DOOR BELT MOLDING ASSEMBLY  . Refer to REMOVAL - Step 5
  29. REMOVE REAR DOOR FRONT WINDOW FRAME MOLDING  . Refer to REMOVAL - Step 12
  30. REMOVE REAR DOOR UPPER WINDOW FRAME MOLDING  . Refer to REMOVAL - Step 13
  31. REMOVE REAR DOOR OUTSIDE STRIPE  . Refer to REMOVAL - Step 13
  32. REMOVE REAR DOOR LOWER OUTSIDE STRIPE  . Refer to REMOVAL - Step 14
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