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Home >> Toyota >> 2009 >> Matrix S, FWD, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Engine Intake / Exhaust Assembly (2ZR-FE)) >> Exhaust Manifold >> Removal

Exhaust Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
  1. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  4. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  5. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  6. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  7. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  8. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  9. REMOVE AIR FUEL RATIO SENSOR  (See INSPECTION )
  10. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
      Fig 1: Locating No. 1 Exhaust Manifold Heat Insulator Bolts
      G06009239Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Disconnect the heated oxygen sensor connector.
    2. Remove the 4 bolts and 4 compression springs.
    3. Remove the front exhaust pipe assembly from the 2 exhaust pipe supports.
    4. Remove the 2 gaskets.
      Fig 2: Locating Bolts And Compression Springs
      G06009240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE MANIFOLD STAY 
    1. Remove the 3 bolts and manifold stay.
      Fig 3: Locating Manifold Stay Bolts
      G06009241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE EXHAUST MANIFOLD 
    1. Remove the 5 nuts and exhaust manifold.
    2. Remove the exhaust manifold gasket.
      Fig 4: Locating Exhaust Manifold Nuts
      G06009242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR 
    1. Remove the 3 bolts and No. 2 exhaust manifold heat insulator.
      Fig 5: Locating No. 2 Exhaust Manifold Heat Insulator Bolts
      G06009243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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