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REAR LOWER ARM (for 2WD): Installation

  1. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Temporarily install the rear No. 1 suspension arm assembly to the rear suspension member with the bolt.
      NOTE: Ensure that the identification mark faces the rear side of the vehicle.
    2. Temporarily install the rear No. 1 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and the nut.
      NOTE: Since a stopper nut is used, temporarily tighten the bolt.
    Fig 1: Locating Rear No. 1 Suspension Arm Assembly Bolts
    G05417472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. TEMPORARILY INSTALL REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Temporarily install the rear No. 2 suspension arm assembly to the rear suspension member with the bolt.
      NOTE: Ensure that the identification mark faces the rear side of the vehicle.
    2. Temporarily install the rear No. 2 suspension arm assembly to the rear axle carrier sub-assembly with the bolt and the nut.
      NOTE: Since a stopper nut is used, temporarily tighten the bolt.
    Fig 2: Locating Rear No. 2 Suspension Arm Assembly Bolts
    G05417473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. STABILIZE SUSPENSION 
    1. Jack up the rear axle carrier, placing a wooden block underneath to avoid damage. Apply load to the suspension so that the installed bolt of the rear No. 1 suspension arm (inner side) is horizontally aligned with the center of the rear axle hub.
    CAUTION: Do not jack up the rear axle carrier sub-assembly too high as the vehicle may fall.
    NOTE: Do not bend the brake dust cover.
    Fig 3: Lifting Rear Axle Carrier
    G05417474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    HINT:

    • If the rear drive shaft assembly cannot be positioned horizontally as shown in the illustration even when the rear axle carrier sub-assembly is jacked up, apply additional load to the vehicle such as by having a person sit in the rear seat.
    • Use the same procedures for the RH side and LH side.
  4. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY 
    1. Using SST and a socket wrench (19 mm), fully tighten the bolt.

      Torque: without SST 

      120 N*m (1223 kgf*cm, 88 ft.*lbf) 

      with SST 

      89 N*m (904 kgf*cm, 65 ft.*lbf) 

      SST 09961-00950 

      NOTE:
      • Use a torque wrench with a fulcrum length of 425 mm (16.73 in.).
      • This torque value is effective when SST is parallel to the torque wrench.
      • The final torque must be applied under standard vehicle height conditions.
      Fig 4: Tightening Rear No. 1 Suspension Arm Assembly
      G05417475Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Fully tighten the bolt

      Torque: 112 N*m (1141 kgf*cm, 82 ft.*lbf) 

      NOTE:
      • Since a stopper nut is used, fully tighten the bolt.
      • The final torque must be applied under standard vehicle height conditions.
      Fig 5: Lifting Rear No. 1 Suspension Arm
      G05417476Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY 
    1. Fully tighten the bolts.

      Torque: Bolt (A) 

      120 N*m (1223 kgf*cm, 88 ft.*lbf) 

      Bolt (B) 

      112 N*m (1141 kgf*cm, 82 ft.*lbf) 

      NOTE:
      • Since a stopper nut is used, fully tighten the bolt.
      • The final torque must be applied under standard vehicle height conditions.
      Fig 6: Locating Rear No. 2 Suspension Arm Assembly Bolts
      G05417477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL REAR STABILIZER BAR  (See INSTALLATION )
  7. INSTALL REAR STABILIZER LINK ASSEMBLY LH 
    1. Install the rear stabilizer link assembly LH to the rear stabilizer bar with the nut.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

  8. INSTALL REAR STABILIZER LINK ASSEMBLY RH 

    HINT:

    Perform the same procedure as the LH side.

    Fig 7: Tightening Rear Stabilizer Link Assembly LH
    G05417478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  10. INSTALL SPARE WHEEL CARRIER LOCK COVER (w/ Cover) 
  11. INSTALL SPARE TIRE 
  12. INSTALL LOWER SPARE WHEEL CARRIER HINGE COVER (w/ Cover) 
  13. INSTALL DECK TRIM SERVICE HOLE COVER 
  14. INSTALL REAR MAT  (See INSTALLATION )
  15. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)  (See INSTALLATION )
  16. INSTALL NO. 2 DECK BOARD SUB-ASSEMBLY (w/ Tonneau Cover)  (See INSTALLATION )
  17. INSTALL NO. 3 DECK BOARD SUB-ASSEMBLY (w/ Tonneau Cover)  (See INSTALLATION )
  18. INSTALL DECK BOARD ASSEMBLY  (See INSTALLATION )
  19. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    HINT:

    See REAR WHEEL ALIGNMENT