Fuel Pump: Reassembly

WARNING: This page is about a different variant/trim than selected.

INSTALL NO. 1 FUEL SUCTION SUPPORT
1. Install the No. 1 fuel suction support to the fuel filter.
Fig 1: Installing No. 1 Fuel Suction Support To Fuel Filter
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP
1. Apply gasoline to a new O-ring. Then install the O-ring and spacer to the fuel pump.
  
  Fig 2: Identifying Fuel Pump O-Ring And Spacer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 5 claws to install the fuel pump.
  NOTE:
  - Make sure that the O-ring is not cut or pinched during the installation.
  - Engage the claws securely.
  Fig 3: Identifying Fuel Pump Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FUEL PUMP HARNESS
1. Connect the fuel pump harness connector.
  NOTE: Do not separate the tube indicated in the illustration (See FUEL SYSTEM ).
  
  Fig 4: Locating Fuel Pump Harness Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY
1. Install the fuel pump filter tube while aligning it to the installation position of the No. 1 fuel sub-tank.
2. Connect the jet pump nozzle.
  
  Fig 5: Installing Fuel Pump Filter Tube To No. 1 Fuel Sub-Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Make sure that the fuel tube passes under the protrusion of the fuel filter, and engage the claw of the No. 1 fuel suction support.
4. Install the spring to the fuel suction plate shaft and install it to the No. 1 fuel sub-tank.
  
  Fig 6: Identifying Protrusion Of Fuel Filter
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install a new E-ring.
INSTALL FUEL SENDER GAUGE ASSEMBLY (See REMOVAL )

Fig 7: Identifying E-Ring