LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust Assembly (2GR-FE) >> Exhaust Pipe And Catalytic Converter >> Removal

Exhaust Pipe And Catalytic Converter: Removal

  1. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REMOVAL )
  2. REMOVE NO. 1 ENGINE UNDER COVER  (See REMOVAL )
  3. REMOVE NO. 2 ENGINE UNDER COVER  (See REMOVAL )
  4. REMOVE TAIL EXHAUST PIPE ASSEMBLY 
    1. Remove the 2 bolts and 2 compression springs.
    2. Disconnect the exhaust pipe support and remove the tail exhaust pipe assembly.
    3. Remove the gasket from the center exhaust pipe assembly.
    Fig 1: Locating Bolts And Compression Springs
    G05415041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE EXHAUST PIPE DAMPER 
    1. Remove the 2 bolts and exhaust pipe damper.
    Fig 2: Locating Bolts And Exhaust Pipe Damper
    G05415042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CENTER EXHAUST PIPE ASSEMBLY 
    1. Remove the 2 bolts and 2 compression springs.
    2. Disconnect the 3 exhaust pipe supports and remove the center exhaust pipe assembly.
    3. Remove the gasket from the No. 3 exhaust pipe sub-assembly.
    Fig 3: Locating Bolts And Compression Springs
    G05415043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY 
    1. Remove the 3 clamps and disconnect the heated oxygen sensor (for bank 1 sensor 2) connector.
      Fig 4: Locating Clamps And Heated Oxygen Sensor Connector
      G05415044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts, 2 nuts and front No. 3 exhaust pipe sub-assembly.
    3. Remove the 2 gaskets from the front No. 3 exhaust pipe sub-assembly.
  8. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)  (See REMOVAL )
    Fig 5: Locating Bolts, Nuts And Front No. 3 Exhaust Pipe Sub-Assembly
    G05415045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FRONT EXHAUST PIPE ASSEMBLY 
    1. Disconnect the heated oxygen sensor (for bank 2 sensor 2) connector.
      Fig 6: Identifying Heated Oxygen Sensor Connector
      G05415046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the bolt.
    3. Remove the 2 nuts and front exhaust pipe assembly.
    4. Remove the gasket from the front exhaust pipe assembly.
  10. REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)  (See REMOVAL )
Fig 7: Locating Nuts And Front Exhaust Pipe Assembly
G05415047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002