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Clutch Master Cylinder: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY 
    1. Install the clutch master cylinder bracket.
    2. Install the clutch master cylinder with the 2 nuts.

      Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

      Fig 1: Locating Clutch Master Cylinder Nuts
      G06012588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply MP grease to the contact surface of the clevis bushing.
    4. Connect the clevis to the clutch pedal sub-assembly with the hole pin.

      HINT:

      Install the hole pin from the right side of the vehicle.

    5. Install the clip to the hole pin.
      Fig 2: Locating Grease Applying Area On Clevis Bushing
      G06012590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CLUTCH LINE 
    1. Using a union nut wrench (10 mm), connect the clutch line.

      Torque: without a union nut wrench 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with a union nut wrench 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
      Fig 3: Connecting Clutch Line
      G06012586Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL CLUTCH RESERVOIR TUBE 
    1. Connect the clutch reservoir tube to the clutch master cylinder assembly with the clip.
  4. FILL BRAKE FLUID RESERVOIR  (See REPLACEMENT )
  5. BLEED CLUTCH LINE  (See ON-VEHICLE INSPECTION )
  6. INSPECT FLUID LEVEL  (See BRAKE FLUID )
  7. INSPECT FOR FLUID LEAK 

    HINT:

    Check for leaks from the clutch system.