On-Vehicle Inspection

HINT:

• Use the same procedure for the RH side and LH side.
• The procedure listed below is for the LH side.

1. REMOVE REAR WHEEL 
2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL LH (for Rear Disc Brake)  (See REMOVAL )
3. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL RH (for Rear Disc Brake)  (See REMOVAL )
4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY (for Rear Disc Brake) 

   HINT:

   • for Manual Transaxle (See REMOVAL )
   • for Automatic Transaxle (See REMOVAL )
5. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Rear Disc Brake) 

   HINT:

   • for Manual Transaxle (See REMOVAL )
   • for Automatic Transaxle (See REMOVAL )
6. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY (for Rear Disc Brake)  (See REMOVAL )
7. LOOSEN PARKING BRAKE CABLE (for Rear Disc Brake)  (See REMOVAL )
8. REMOVE PARKING BRAKE LEVER PROTECTOR (for Rear Disc Brake)  (See REMOVAL )
9. SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Rear Disc Brake)  (See REMOVAL )
10. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY (for Rear Disc Brake)  (See REPLACEMENT )
11. REMOVE REAR DISC (for Rear Disc Brake)  (See DISASSEMBLY )
12. REMOVE REAR BRAKE DRUM (for Rear Drum Brake)  (See REMOVAL )
13. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Rear Drum Brake) 
    1. Using a dial indicator, check for looseness near the center of the axle hub.

       Maximum looseness: 0.05 mm (0.00196 in.) 

       NOTE: Ensure that the dial indicator is set perpendicular to the measurement surface.

       If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

       Fig 1: Inspecting Rear Axle Hub Bearing Looseness (For Rear Drum Brake)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
14. INSPECT REAR AXLE HUB RUNOUT (for Rear Drum Brake) 
    1. Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

       Maximum runout: 0.06 mm (0.00236 in.) 

       NOTE: Ensure that the dial indicator is set perpendicular to the measurement surface.

       If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

       Fig 2: Checking Runout On Surface Of Axle Hub Outside Hub Bolt

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. INSPECT REAR AXLE HUB BEARING LOOSENESS (for Rear Disc Brake) 
    1. Using a dial indicator, check for looseness near the center of the axle hub.

       Maximum looseness: 0.05 mm (0.00196 in.) 

       NOTE: Ensure that the dial indicator is set perpendicular to the measurement surface.

       If the looseness exceeds the maximum, replace the rear axle hub and bearing assembly.

       Fig 3: Inspecting Rear Axle Hub Bearing Looseness (For Rear Disc Brake)

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. INSPECT REAR AXLE HUB RUNOUT (for Rear Disc Brake) 
    1. Using a dial indicator, check for runout on the surface of the axle hub outside the hub bolt.

       Maximum runout: 0.06 mm (0.00236 in.) 

       NOTE: Ensure that the dial indicator is set perpendicular to the measurement surface.

       If the runout exceeds the maximum, replace the rear axle hub and bearing assembly.

       Fig 4: Checking Runout On Surface Of Axle Hub Outside Hub Bolt

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
17. INSTALL REAR BRAKE DRUM (for Rear Drum Brake)  (See INSTALLATION )
18. ADJUST REAR DRUM BRAKE SHOE CLEARANCE (for Rear Drum Brake)  (See INSTALLATION )
19. INSTALL REAR DISC (for Rear Disc Brake)  (See INSTALLATION )
20. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY (for Rear Disc Brake)  (See REPLACEMENT )
21. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY (for Rear Disc Brake)  (See INSTALLATION )
22. ADJUST PARKING BRAKE LEVER TRAVEL (for Rear Disc Brake)  (See PARKING BRAKE SYSTEM )
23. INSTALL PARKING BRAKE LEVER PROTECTOR  (See INSTALLATION )
24. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE (for Rear Disc Brake)  (See INSTALLATION )
25. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (for Rear Disc Brake)  (See INSTALLATION )
26. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY (for Rear Disc Brake) 

    HINT:

    • for Manual Transaxle (See INSTALLATION )
    • for Automatic Transaxle (See INSTALLATION )
27. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY (for Rear Disc Brake) 

    HINT:

    • for Manual Transaxle (See INSTALLATION )
    • for Automatic Transaxle (See INSTALLATION )
28. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for Rear Disc Brake)  (See REMOVAL )
29. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH (for Rear Disc Brake)  (See INSTALLATION )
30. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)