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CLUTCH RELEASE CYLINDER (for E351): Installation

  1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY 
    1. Install the clutch release cylinder with the 2 bolts.

      Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

      Fig 1: Locating Clutch Release Cylinder Assembly Bolts
      G06012606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CLUTCH ACCUMULATOR ASSEMBLY 
    1. Connect the accumulator assembly and clutch tube bracket with the bolt and 2 nuts.

      Torque: Nut 

      12 N*m (120 kgf*cm, 9 ft.*lbf) 

      Bolt 

      8.0 N*m (80 kgf*cm, 69 in.*lbf) 

      Fig 2: Locating Clutch Accumulator Assembly Bolt And Nuts
      G06012605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CLUTCH LINE 
    1. Using a union nut wrench (10 mm), connect the clutch line.

      Torque: without a union nut wrench 

      15 N*m (155 kgf*cm, 11 ft.*lbf) 

      with a union nut wrench 

      14 N*m (143 kgf*cm, 10 ft.*lbf) 

      NOTE:
      • Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
      • This torque value is effective when the union nut wrench is parallel to the torque wrench.
    Fig 3: Connecting Clutch Line
    G06012611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CLUTCH ACCUMULATOR BRACKET  (See INSTALLATION )
  5. INSTALL RELEASE CYLINDER HEAT INSULATOR  (See INSTALLATION )
  6. FILL BRAKE FLUID RESERVOIR  (See REPLACEMENT )
  7. BLEED CLUTCH LINE  (See ON-VEHICLE INSPECTION )
  8. INSPECT FLUID LEVEL  (See BRAKE FLUID )
  9. INSPECT FOR FLUID LEAK 

    HINT:

    Check for leaks from the clutch system.