Fuel Pump: Installation

WARNING: This page is about a different variant/trim than selected.

INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE
1. Install a new gasket onto the fuel tank.
2. Set the fuel suction tube assembly to the fuel tank.
NOTE: Make sure that the fuel sender gauge arm does not bend.

Fig 1: Locating Fuel Tank Gasket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL PUMP GAUGE RETAINER
1. Align the protrusion of the fuel suction tube assembly with the notch of the fuel tank.
  
  Fig 2: Aligning Protrusion Of Fuel Suction Tube Assembly With Notch Of Fuel Tank
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. While holding the fuel suction tube assembly by hand, align the marks of a new fuel pump gauge retainer and fuel tank as shown in the illustration, then install the fuel pump gauge retainer.
  
  Fig 3: Identifying Fuel Pump Gauge Retainer And Fuel Tank Marks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and your hand, tighten the fuel pump gauge retainer 2 revolutions so that the mark of the retainer comes within the range shown in the illustration.
  SST 09808-14020 (09808-01410, 09808-01420, 09808-01430)
  
  NOTE: Use SST. Do not use any other tools such as a screwdriver.
  
  HINT:
  
  Insert the notch of SST into the rib of the fuel pump gauge retainer.
  
  Fig 4: Inserting Notch Of SST Into Rib Of Fuel Pump Gauge Retainer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK VENT HOSE
1. Connect the fuel tank vent hose.
  1. Align the fuel tank vent connector with the pipe, then push in the fuel tank vent connector until the retainer makes a "click" sound to connect the fuel tank vent hose to the fuel suction plate.
  NOTE:
  - Check that there are no scratches or foreign objects around the connecting surfaces of the fuel tank vent connector and pipe before performing this work.
  - After connecting the fuel tank vent hose, check that the fuel tank vent hose is securely connected by pulling on the quick connector.
  Fig 5: Connecting Fuel Tank Vent Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FUEL TANK MAIN TUBE SUB-ASSEMBLY
1. Connect the fuel tank main tube.
  1. Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.
    NOTE:
    Check that there are no scratches or foreign objects around the connecting surfaces of the fuel tube joint and plug before performing this work.
    
    Check that the fuel tube joint is securely inserted to the end.
    
    Check that the tube joint clip is on the collar of the fuel tube joint.
    
    After installing the tube joint clip, check that the fuel tank main tube cannot be pulled out.
    
    Fig 6: Connecting Fuel Tank Main Tube
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (See INSTALLATION )
INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )
INSTALL REAR FLOOR SERVICE HOLE COVER
1. Connect the fuel pump connector.
2. Install the rear floor service hole cover.
INSTALL REAR SEAT CUSHION ASSEMBLY (See INSTALLATION )

Fig 7: Locating Fuel Pump Assembly Connector