VANE PUMP (for 2GR-FE): Installation

INSTALL VANE PUMP ASSEMBLY
1. Temporarily install the bolt to the vane pump assembly.
2. Install the vane pump assembly.
  
  Fig 1: Identifying Vane Pump Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, install bolt (B) and tighten the 2 bolts.
  
  Fig 2: Tightening Vane Pump Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  SST 09249-63010
  
  Torque:
  
  Without SST
  
  43 N*m (439 kgf*cm, 32 ft.*lbf)
  
  With SST
  
  29 N*m (294 kgf*cm, 21 ft.*lbf)
  NOTE:
  - Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
  - This torque value is accurate when SST is parallel to the torque wrench.
CONNECT POWER STEERING FLUID PRESSURE SWITCH CONNECTOR
1. Connect the connector to the power steering fluid pressure switch.
  
  Fig 3: Locating Power Steering Fluid Pressure Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT PRESSURE FEED TUBE ASSEMBLY
1. Install a new gasket to the pressure feed tube assembly.
2. Temporarily connect the pressure feed tube assembly to the vane pump assembly with the union bolt.
3. Install the pressure feed tube assembly clamp with the bolt.
  Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
  
  NOTE: Install the pressure feed tube assembly clamp in the correct position.
4. Fully tighten the union bolt.
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
  
  NOTE: Make sure that the stopper of the pressure feed tube assembly contacts the vane pump assembly securely as shown in the illustration.
  
  Fig 4: Connecting Pressure Feed Tube Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT NO. 1 FLUID RESERVOIR TO PUMP HOSE
1. Connect the No. 1 fluid reservoir to pump hose to the vane pump assembly with the clip.
NOTE:
- Connect the No. 1 fluid reservoir to pump hose with the paint mark facing toward the rear of the vehicle.
- Push the No. 1 fluid reservoir to pump hose as far as it will go as shown in the illustration.
- Install the clip at the position specified in the illustration.
Fig 5: Connecting No. 1 Oil Reservoir To Pump Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN AND GENERATOR V BELT (See INSTALLATION )
ADD POWER STEERING FLUID
BLEED POWER STEERING FLUID (See BLEEDING )
CHECK POWER STEERING FLUID LEVEL (See ON-VEHICLE INSPECTION )
CHECK FOR POWER STEERING FLUID LEAKS
INSTALL V-BANK COVER SUB-ASSEMBLY
INSTALL FRONT FENDER APRON SEAL RH
INSTALL FRONT WHEEL RH
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)