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Clutch Master Cylinder: Installation

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY 
    1. Install a new gasket to the clutch master cylinder assembly.
    2. Install the clutch master cylinder with the 2 nuts.

      Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

      Fig 1: Installing Clutch Master Cylinder Nuts
      G04977128Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CLUTCH LINE 
    1. Using SST, connect the clutch line.

      SST 09023-00101 

      Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf) 

      Fig 2: Connecting Clutch Line Using SST
      G04977127Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CLUTCH RESERVOIR TUBE 
    1. Connect the clutch reservoir tube to the clutch master cylinder with the clip.
    NOTE:
    • Connect the clutch reservoir tube so that it will not be twisted.
    • Make sure that the green mark is positioned as shown in the illustration.
      Fig 3: Identifying Clutch Reservoir Tube Green Mark
      G04977131Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS 
    1. Apply MP grease to the contact surface of the pin and clevis bushing.
      Fig 4: Applying MP Grease To Contact Surface Of Pin And Clevis Bushing
      G04977120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the clevis to the clutch pedal with the pin and a new clip.

      HINT:

      Install the pin from the left side of the vehicle.

  5. INSTALL BRAKE BOOSTER ASSEMBLY 

    See INSTALLATION .

  6. INSTALL COMBINATION METER ASSEMBLY (for TMC Made)  (See INSTALLATION )
  7. INSTALL COMBINATION METER ASSEMBLY (for TMMK Made)  (See INSTALLATION )
  8. INSTALL INSTRUMENT CLUSTER FINISH PANEL  (See INSTALLATION )
  9. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System)  (See INSTALLATION )
  10. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System)  (See INSTALLATION )
  11. INSTALL NO. 1 INSTRUMENT PANEL SUB-ASSEMBLY  (See INSTALLATION )
  12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMC Made)  (See INSTALLATION )
  13. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH (for TMMK Made)  (See INSTALLATION )
  14. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH  (See INSTALLATION )
  15. INSTALL FRONT DOOR SCUFF PLATE LH  (See INSTALLATION )
  16. INSTALL COWL TOP PANEL OUTER SUB-ASSEMBLY  (See INSTALLATION )
  17. INSTALL WINDSHIELD WIPER LINK ASSEMBLY  (See INSTALLATION )
  18. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY  (See INSTALLATION )
  19. INSTALL FRONT FENDER TO COWL SIDE SEAL LH  (See INSTALLATION )
  20. INSTALL FRONT FENDER TO COWL SIDE SEAL RH  (See INSTALLATION )
  21. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH  (See INSTALLATION )
  22. INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH  (See INSTALLATION )
  23. INSTALL AIR CLEANER CASE SUB-ASSEMBLY  (See INSTALLATION )
  24. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  25. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  26. BLEED CLUTCH PIPE LINE 
    1. Fill the brake reservoir with brake fluid and bleed the clutch system.

      Torque: 8.3 N*m (85 kgf*cm, 74 in.*lbf) 

  27. CHECK BRAKE FLUID 
    1. Check the brake fluid (See BRAKE FLUID ).

      HINT:

    • Check for leakage in the brake system.
    • Check for leakage in the clutch system.
  28. CHECK FLUID LEVEL IN RESERVOIR  (See BLEEDING )
  29. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY 

    See ON-VEHICLE INSPECTION .

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