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Exhaust Pipe And Catalytic Converter: Installation

  1. INSTALL REAR EXHAUST PIPE NO. 1 SUPPORT BRACKET 
    1. Install the rear support bracket with the 2 bolts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

      NOTE: Be sure to install the bracket in the correct direction.
      Fig 1: Identifying Rear Exhaust Pipe No. 1 Support Bracket Bolts
      G04975218Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL HEATED OXYGEN SENSOR  (See INSTALLATION )
  3. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket onto the front exhaust pipe assembly.
    2. Install the front exhaust pipe assembly with the 2 nuts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 2: Identifying Front Exhaust Pipe Assembly Nuts
      G04975216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the front exhaust pipe No. 1 support bracket with the 2 nuts.

      Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf) 

  4. INSTALL CENTER EXHAUST PIPE ASSEMBLY 
    1. Install a new gasket onto the front exhaust pipe.
    2. Install the center exhaust pipe assembly with the 2 bolts and 2 nuts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 3: Identifying Center Exhaust Pipe Assembly Bolts And Nuts
      G04975215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL TAIL PIPE ASSEMBLY 
    1. Install a new gasket onto the tail pipe assembly.
    2. Install the tail pipe assembly with the 2 nuts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 4: Identifying Tail Pipe Assembly Nuts
      G04975214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CHECK FOR EXHAUST GAS LEAKS 

    If gas is leaking, tighten the areas necessary to stop the leak. Replace the damaged parts as necessary.