LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> Highlander Base, FWD >> Repair and Diagnosis >> Suspension >> Wheel Alignment >> Suspension (Except Hybrid) >> Rear Shock Absorber >> Installation

Rear Shock Absorber: Installation

  1. INSTALL REAR LOWER COIL SPRING INSULATOR 
    1. Install the rear lower coil spring insulator onto the rear shock absorber assembly.
      NOTE: Fit the recessed part of the rear lower coil spring insulator into the recession on the shock absorber assembly.
      Fig 1: Fitting Recessed Part Of Rear Lower Coil Spring Insulator Into Recession On Shock Absorber Assembly
      G05417373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR NO. 1 SPRING BUMPER 
    1. Install the rear No. 1 spring bumper to the rear shock absorber assembly.
      Fig 2: Identifying Rear No. 1 Spring Bumper
      G05417370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. TEMPORARILY INSTALL REAR COIL SPRING 
    1. Using SST, compress the rear coil spring.

      SST 09727-30021 (09727-00010, 09727-00021, 09727-00031) 

      NOTE: Do not use an impact wrench. It will damage the SST.
      Fig 3: Compressing Rear Coil Spring Using SST
      G05417375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Temporarily install the rear coil spring together with SST to the rear shock absorber assembly.
      Fig 4: Identifying Rear Coil Spring With SST
      G05417369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL REAR SUSPENSION SUPPORT ASSEMBLY 
    1. Install the rear suspension support assembly to the rear shock absorber assembly.

      HINT:

      Align the cutout on the rear shock absorber assembly with the protrusion on the rear suspension support assembly as shown below.

      Fig 5: Aligning Cutout On Rear Shock Absorber Assembly With Protrusion On Rear Suspension Support Assembly
      G05417377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL REAR SUPPORT TO REAR SHOCK ABSORBER COLLAR 
    1. Install the rear support to rear shock absorber collar to the rear shock absorber assembly.
      Fig 6: Identifying Rear Support & Rear Shock Absorber Collar
      G05417367Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. TEMPORARILY INSTALL REAR SUPPORT TO REAR SHOCK ABSORBER NUT 
    1. Temporarily install the rear support to rear shock absorber nut to the rear shock absorber assembly.
      Fig 7: Identifying Rear Support To Rear Shock Absorber Nut
      G05417379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL REAR COIL SPRING 
    1. Install the rear coil spring.
      Fig 8: Identifying Rear Coil Spring
      G05417380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not use an impact wrench. It will damage the SST.
    • Make sure that the end of the rear coil spring is positioned in the depression of the rear lower coil spring insulator.
    • Ensure that the stud bolt is positioned 3.5° to the outside of the vehicle as shown below. The deviation should be within +- 5°.
  8. INSTALL REAR SHOCK ABSORBER WITH COIL SPRING (for 2WD) 
    1. Install the rear shock absorber with coil spring and 3 nuts.

      Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

      Fig 9: Identifying Rear Shock Absorber With Coil Spring & Nuts (2WD)
      G05417358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear shock absorber with coil spring along with the 2 bolts and 2 nuts.

      Torque: 290 N*m (2956 kgf*cm, 213 ft.*lbf) 

      NOTE: When installing the nuts, keep the bolts from rotating.
      Fig 10: Identifying Rear Shock Absorber With Coil Spring, Bolts & Nuts
      G04977734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fully tighten the rear support to rear shock absorber nut.

      Torque: 55 N*m (561 kgf*cm, 40 ft.*lbf) 

      Fig 11: Identifying Rear Support To Rear Shock Absorber Nut
      G05417356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL REAR SHOCK ABSORBER WITH COIL SPRING (for 4WD) 
    1. Install the rear shock absorber with coil spring and 3 nuts.

      Torque: 58 N*m (591 kgf*cm, 43 ft.*lbf) 

      Fig 12: Identifying Rear Shock Absorber With Coil Spring & Nuts (4WD)
      G05417358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the rear shock absorber with coil spring along with the 2 bolts and 2 nuts.

      Torque: 290 N*m (2956 kgf*cm, 213 ft.*lbf) 

      NOTE: When installing the nuts, keep the bolts from rotating.
      Fig 13: Identifying Rear Shock Absorber With Coil Spring, Bolts & Nuts
      G05417361Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Fully tighten the rear support to rear shock absorber nut.

      Torque: 55 N*m (561 kgf*cm, 40 ft.*lbf) 

      Fig 14: Identifying Rear Support To Rear Shock Absorber Nut
      G05417356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL REAR NO. 1 SUSPENSION SUPPORT COVER 
    1. Install the rear No. 1 suspension support cover.
      Fig 15: Identifying Rear No. 1 Suspension Support Cover Claws
      G05417354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL REAR STABILIZER LINK ASSEMBLY (for 2WD) 
    1. Install the rear stabilizer link assembly to the rear shock absorber with coil spring and nut.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

      Fig 16: Identifying Rear Stabilizer Link Assembly To Rear Shock Absorber With Coil Spring & Nut (2WD)
      G05417388Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL REAR STABILIZER LINK ASSEMBLY (for 4WD) 
    1. Install the rear stabilizer link assembly to the rear shock absorber with coil spring and nut.

      Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

      HINT:

      If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud bolt.

      Fig 17: Identifying Rear Stabilizer Link Assembly To Rear Shock Absorber With Coil Spring & Nut (4WD)
      G05417389Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL REAR SPEED SENSOR WIRE (for 2WD) 
    1. Install the rear speed sensor wire to the rear shock absorber with coil spring and bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      NOTE: Do not twist the rear speed sensor wire when installing it.
      Fig 18: Identifying Rear Speed Sensor Wire & Rear Shock Absorber With Coil Spring & Bolt (2WD)
      G05417350Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. INSTALL REAR SPEED SENSOR (for 4WD) 
    1. Install the rear speed sensor to the rear shock absorber with coil spring and bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      NOTE: Do not twist the rear speed sensor wire when installing it.
      Fig 19: Identifying Rear Speed Sensor To Rear Shock Absorber With Coil Spring & Bolt (4WD)
      G05417351Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL REAR FLEXIBLE HOSE (for 2WD) 
    1. Install the rear flexible hose to the rear shock absorber with coil spring and bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      NOTE: Do not twist the rear flexible hose when installing it.
      Fig 20: Identifying Rear Flexible Hose (2WD)
      G05417348Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL REAR FLEXIBLE HOSE (for 4WD) 
    1. Install the rear flexible hose to the rear shock absorber with coil spring and bolt.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

      NOTE: Do not twist the rear flexible hose when installing it.
      Fig 21: Identifying Rear Flexible Hose (4WD)
      G05417349Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL DECK SIDE TRIM  (See INSTALLATION )
  18. INSTALL DECK SIDE TRIM COVER  (See INSTALLATION )
  19. INSTALL REAR WHEEL 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  20. INSPECT AND ADJUST REAR WHEEL ALIGNMENT 

    HINT:

    See ADJUSTMENT