Inspection Procedure
HINT:
- If troubleshooting (wire harness inspection) is difficult to perform, remove the passenger seat installation bolts to see the undersurface of the seat cushion.
- In the above case, hold the seat so that it does not tip over. Holding the seat up for a long period of time may cause problems, such as seat rail deformation. Hold the seat up only for as long as necessary.
- CHECK FOR DTC
- Turn the ignition switch ON.
- Clear the DTCs stored in the memory (see DTC CHECK/CLEAR
).
HINT:
First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.
- Turn the ignition switch OFF.
- Turn the ignition switch ON.
- Check the DTCs (see DTC CHECK/CLEAR
).
OK: DTC B1772 is not output.
HINT:
DTCs other than B1772 may be output at this time, but they are not related to this check.
OK: USE SIMULATION METHOD TO CHECK
NG: GO TO NEXT STEP
- CHECK CONNECTOR
- Turn the ignition switch OFF.
- Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
- Check that the connectors are properly connected to the occupant classification ECU and the seat position sensor.
OK: The connectors are properly connected.
- Disconnect the connectors from the occupant classification ECU and the seat position sensor.
- Check that the terminals of the connectors are not damaged.
OK: The terminals are not deformed or damaged.
HINT:
If the connectors are not connected securely, reconnect the connectors and proceed to the next inspection.
NG: REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: GO TO NEXT STEP
- CHECK NO. 1 SEAT WIRE (TO B+)
- Disconnect the connectors from the occupant classification ECU and the seat position sensor.
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch ON.
- Measure the voltage of the wire harness side connector.
Standard voltage
NO. 1 SEAT WIRE (TO B+)Tester Connection Specified Condition O6-4 (SP) - Body ground Below 1 V O6-3 (GSP) - Body ground Below 1 V
NG: REPAIR OR REPLACE NO. 1 SEAT WIRE
OK: GO TO NEXT STEP
- CHECK NO. 1 SEAT WIRE (FOR OPEN)
- Turn the ignition switch OFF.
- Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
- Using a service wire, connect terminals S23-2 (VS) and S23-1 (GSP) of connector C.NOTE: Do not forcibly insert the service wire into the terminals of the connector when connecting.
- Measure the resistance of the wire harness side connector.
Standard resistance
NO. 1 SEAT WIRE (FOR OPEN)Tester Connection Specified Condition O6-4 (SP) - O6-3 (GSP) Below 1 Ω
NG: REPAIR OR REPLACE NO. 1 SEAT WIRE
OK: GO TO NEXT STEP
- CHECK NO. 1 SEAT WIRE (TO GROUND)
- Disconnect the service wire from connector C.
- Measure the resistance of the wire harness side connector.
Standard resistance
NO. 1 SEAT WIRE (TO GROUND)Tester Connection Specified Condition O6-4 (SP) - Body ground 1 MΩ or higher O6-3 (GSP) - Body ground 1 MΩ or higher
NG: REPAIR OR REPLACE NO. 1 SEAT WIRE
OK: GO TO NEXT STEP
- CHECK NO. 1 SEAT WIRE (FOR SHORT)
- Measure the resistance of the wire harness side connector.
Standard resistance
NO. 1 SEAT WIRE (FOR SHORT)Tester Connection Specified Condition O6-4 (SP) - O6-3 (GSP) 1 MΩ or higher
NG: REPAIR OR REPLACE NO. 1 SEAT WIRE
OK: GO TO NEXT STEP
- Measure the resistance of the wire harness side connector.
- CHECK FOR DTC
- Connect the connectors to the occupant classification ECU and the seat position sensor.
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch ON.
- Clear the DTCs stored in the memory (see DTC CHECK/CLEAR
).
HINT:
First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.
- Turn the ignition switch OFF.
- Turn the ignition switch ON.
- Check the DTCs (see DTC CHECK/CLEAR
).
OK: DTC B1772 is not output.
HINT:
DTCs other than B1772 may be output at this time, but they are not related to this check.
OK: USE SIMULATION METHOD TO CHECK
NG: GO TO NEXT STEP
- REPLACE SEAT POSITION SENSOR
- Turn the ignition switch OFF.
- Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
- Replace the seat position sensor (see INITIALIZATION
).
HINT:
- Perform the inspection using parts from a normal vehicle if possible.
- The seat position sensor is installed on the driver side.
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch ON.
- Clear the DTCs stored in the memory (see DTC CHECK/CLEAR
).
HINT:
First clear DTCs stored in the occupant classification ECU and then in the center airbag sensor.
- Turn the ignition switch OFF.
- Turn the ignition switch ON.
- Check the DTCs (see DTC CHECK/CLEAR
).
OK: DTC B1772 is not output.
HINT:
DTCs other than B1772 may be output at this time, but they are not related to this check.
OK: END
NG: GO TO NEXT STEP
- REPLACE OCCUPANT CLASSIFICATION ECU
- Connect the intelligent tester (with CAN VIM) to the DLC3.
- Turn the ignition switch ON.
- Store the occupant classification ECU data into the intelligent tester (see REGISTRATION
).
HINT:
If the ECU data cannot be stored in the intelligent tester, replace the front seat cushion (with occupant classification ECU and occupant classification sensor).
- Turn the ignition switch OFF.
- Disconnect the cable from the negative (-) battery terminal, and wait for at least 90 seconds.
- Replace the occupant classification ECU (see REMOVAL ).
- Connect the cable to the negative (-) battery terminal.
- Turn the ignition switch ON.
- Load the data from the previous ECU stored in the tester into the newly installed ECU (see REGISTRATION ).
- Turn the ignition switch OFF.
- Turn the ignition switch ON.
- Clear the DTCs stored in the memory (see DTC CHECK/CLEAR
).
HINT:
If DTCs are not cleared at this time, past DTCs will remain.
- PERFORM SENSITIVITY CHECK
- Perform the sensitivity check (see INITIALIZATION ).
END