Valve Body Assembly: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Coat 2 new apply gaskets with ATF and install them into the transaxle case.
  
  Fig 1: Identifying Apply Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the check ball body spring and check ball body.
  
  Fig 2: Identifying Check Ball Body And Check Ball Body Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the groove of the manual valve with the pin of the manual valve lever.
4. Provisionally install the valve body with the 13 bolts.
  Bolt length:
  
  Bolt A:
  
  32 mm (1.26 in.)
  
  Bolt B:
  
  22 mm (0.87 in.)
  
  Bolt C:
  
  55 mm (2.17 in.)
  
  Bolt D:
  
  45 mm (1.77 in.)
  
  Fig 3: Identifying Valve Body And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Provisionally install the detent spring and detent spring cover with the 2 bolts.
  Bolt length:
  
  Bolt A:
  
  14 mm (0.55 in.)
  
  Bolt B:
  
  45 mm (1.77 in.)
  
  Fig 4: Identifying Detent Spring, Detent Spring Cover And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Check that the manual valve lever comes into contact with the center of the roller at the tip of the detente spring.
7. Tighten the 15 bolts.
  Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
8. Install the ATF temperature sensor with the lock plate and bolt.
  Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
  
  Fig 5: Identifying Bolt And Lock Plate
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the 5 shift solenoid valve connectors.
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new oil strainer gasket with ATF, and install it into the oil strainer.
  
  Fig 6: Identifying Oil Strainer Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil strainer with the 3 bolts.
  Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf)
  
  Fig 7: Identifying Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AUTOMATIC TRANSAXLE OIL PAN SUBASSEMBLY
1. Install the 2 magnets onto the oil pan, as shown in the illustration.
  
  Fig 8: Identifying Magnets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil pan and a new gasket with the 19 bolts.
  Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)
  
  Fig 9: Identifying Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
ADD AUTOMATIC TRANSAXLE FLUID (See INSTALLATION )
INSPECT AUTOMATIC TRANSAXLE FLUID (See AUTOMATIC TRANSAXLE FLUID )
CHECK AUTOMATIC TRANSAXLE FLUID LEAKAGE
INSTALL ENGINE UNDER COVER LH