Abs And Traction Actuator: Installation

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY WITH BRACKET
NOTE: Do not remove the hole plug before connecting the brake tube. New actuators are filled with brake fluid.
1. Install the actuator with bracket with the 3 nuts.
  Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
  
  HINT:
  
  The nuts should be tightened in order from 1 to 3 as shown in the illustration.
  
  NOTE: Be careful not to damage the brake tubes.
  
  Fig 1: Identifying Actuator With Bracket And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Connect the brake tube clamp to the bracket.
  
  Fig 2: Identifying Brake Tube Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the connector and push the lock lever downward.
  
  Fig 3: Identifying Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT BRAKE LINES
1. Using SST, connect the 6 brake lines to the correct locations on the actuator, as shown in the illustration.
  SST 09023-00101
  
  Torque: 15.2 N*m (155 kgf*cm, 11 ft.*lbf) without SST
  
  14 N*m (144 kgf*cm, 10 ft.*lbf) with SST
  
  HINT:
  
  Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
  
  Fig 4: Identifying Brake Lines To Actuator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED AIR FROM BRAKE MASTER CYLINDER (See BLEEDING )
BLEED AIR FROM BRAKE LINE (See BLEEDING )
BLEED AIR FROM ABS AND TRACTION ACTUATOR ASSEMBLY (See BLEEDING )
CHECK BRAKE FLUID LEVEL IN RESERVOIR (See BLEEDING )
INSPECT FOR BRAKE FLUID LEAK
INSTALL AIR CLEANER CASE SUB-ASSEMBLY (for 2AZ-FE)
1. Install the air cleaner case (see INSTALLATION ).
  HINT:
  
  Refer to the procedures from the installation of the air cleaner case up until the installation of the purge VSV.
INSTALL AIR CLEANER CASE (for 2GR-FE)
1. Install the air cleaner case (see INSTALLATION ).
  HINT:
  
  Refer to the procedures from the installation of the air cleaner case up until the installation of the air cleaner cap sub-assembly.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
CHECK ABS AND TRACTION ACTUATOR ASSEMBLY WITH TECHSTREAM
1. Check the ABS and traction actuator with the Techstream (see ON-VEHICLE INSPECTION ).