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COMPRESSOR AND PULLEY (for 2GR-FE): Installation

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  1. INSTALL COOLER COMPRESSOR ASSEMBLY 
    1. Install the cooler compressor with the 4 bolts.

      Torque: 24.5 N*m (250 kgf*cm, 18 ft.*lbf) 

      NOTE: Tighten the bolts in the order shown in the illustration to install the cooler compressor.
    2. Connect the connector.
      Fig 1: Identifying Cooler Compressor Assembly And Bolts
      G05585441Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring to the cooler refrigerant discharge hose.
    4. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 2: Locating Cooler Refrigerant Discharge Hose And Bolt
      G05585439Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE 
    1. Remove the attached vinyl tape from the hose.
    2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.

      Compressor oil: 

      ND-OIL 8 or equivalent 

    3. Install the O-ring to the cooler refrigerant suction hose.
    4. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

      Fig 3: Locating Cooler Refrigerant Suction Hose And Bolt
      G05585438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FAN AND GENERATOR V BELT  (See REMOVAL )
  5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  6. CHARGE REFRIGERANT  (See REPLACEMENT  )
  7. WARM UP ENGINE  (See REPLACEMENT  )
  8. INSPECT FOR REFRIGERANT LEAK  (See REPLACEMENT  )