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FRONT SEAT OUTER BELT ASSEMBLY (for Sedan) WITH PRETENSIONER: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing PRECAUTION .

HINT:

The procedure described below is for the RH side. Use the same procedure for both the RH and LH sides, unless otherwise specified.

Fig 1: Locating Hook And Front Shoulder Belt Anchor Adjuster Bolts
G04830578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSEMBLY 
    1. Insert the hook into the body hole and install the shoulder belt anchor adjuster with the 2 bolts.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

      Fig 2: Locating Hook And Front Shoulder Belt Anchor Adjuster Bolts
      G04830578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL SHOULDER BELT ANCHORAGE PLATE COVER 
    1. Engage the 2 claws and install the shoulder belt anchorage plate cover.
  3. INSTALL CENTER PILLAR UPPER GARNISH  (See INSTALLATION )
    Fig 3: Identifying Shoulder Belt Anchorage Plate Cover Claws
    G04830577Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT SEAT OUTER BELT ASSEMBLY 
    1. Check the angle of inclination required to lock the retractor.
      1. Gently incline the retractor from its initial position. Check that the belt does not lock when the retractor is inclined 15 ° or less in any direction. Also, check that the belt locks when the inclination of the retractor is 45 ° or more.
        NOTE: Do not disassemble the retractor.

        If the operation is not as specified, replace the front seat outer belt.

        Fig 4: Identifying Inclination Angle For Locking Retractor
        G04830581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Hook the lower stay of the retractor onto the 2 body hooks and provisionally install the retractor with the 2 bolts.
    3. Tighten bolt A and then bolt B.

      Torque: 4.9 N*m (50 kgf*cm, 43 in.*lbf) for bolt A 

      42 N*m (430 kgf*cm, 31 ft.*lbf) for bolt B 

      Fig 5: Locating Retractor Bolts
      G04830582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the pretensioner connector.
      1. Connect the pretensioner connector.
      2. Lock the locking button.
        NOTE: Securely lock the locking button.
        Fig 6: Locating Pretensioner Connector
        G04830583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the shoulder anchor with the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

      Fig 7: Locating Anchor Bolt
      G04835372Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Install the anchor plate with the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

    7. Check that the ELR locks.
      NOTE:
      • The check should be performed with the front seat outer belt installed.
      • Do not allow the anchor part of the front seat outer belt and the protruding parts of the floor panel to overlap.
      1. With the belt installed, check that the belt locks when it is pulled out quickly.

        If the operation is not as specified, replace the front seat outer belt.

        Fig 8: Locating Anchor Plate Bolts
        G04830573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL LAP BELT OUTER ANCHOR COVER 
    1. Engage the 3 claws and install the lap belt outer anchor cover.
      Fig 9: Identifying Belt Outer Anchor Cover Claws
      G04830572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL SEAT BELT ANCHOR COVER CAP 
    1. Engage the 3 claws and install the seat belt anchor cover cap.
  7. INSTALL CENTER PILLAR LOWER GARNISH  (See INSTALLATION )
    Fig 10: Locating Seat Belt Anchor Cover Cap Claws
    G04830587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP 
    1. Install the rear door opening trim weatherstrip.
      Fig 11: Identifying Rear Door Opening Trim Weatherstrip
      G04830570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP 
    1. Install the front door opening trim weatherstrip.
  10. INSTALL REAR DOOR SCUFF PLATE  (See INSTALLATION )
  11. INSTALL FRONT DOOR SCUFF PLATE  (See INSTALLATION )
  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    Fig 12: Identifying Front Door Opening Trim Weatherstrip
    G04830569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSPECT SRS WARNING LIGHT 

    DIAGNOSIS SYSTEM