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FRONT SEAT OUTER BELT ASSEMBLY (for Hatchback 5 Door) WITH PRETENSIONER: Disposal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Never dispose of a front seat outer belt that has an inactivated pretensioner.
  • The seat belt pretensioner produces a loud, exploding sound when it activates. Perform the operation outside and where it will not be a nuisance to persons nearby.
  • Stand at least 10 m (33 ft) away when activating a front seat outer belt (with seat belt pretensioner).
  • Use gloves and safety glasses when handling a front seat outer belt with an activated pretensioner.
  • Always wash your hands with water after completing an activation.
  • Do not apply water to a front seat outer belt that has an activated pretensioner.
  • Always use the specified SST (SRS airbag deployment tool) when activating the seat belt pretensioner.
  • Perform the operation in a place away from electrical interference.

HINT:

The procedure described below is for the RH side. Use the same procedure for the RH and LH sides, unless otherwise specified.

  1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When Installed in Vehicle) 

    HINT:

    Prepare a battery as the power source to activate the seat belt pretensioner.

    1. Check whether SST is functioning.

      SST 09082-00700 

      CAUTION: Always use the specified SST when activating the seat belt pretensioner.
      Fig 1: Checking SST Functioning
      G04830590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the SST red clip to the positive battery terminal and the black clip to the negative battery terminal.

        HINT:

        Do not connect the yellow connector. The yellow connector is for connections to the seat belt pretensioner.

        Fig 2: Connecting SST Red Clip To Battery Terminal
        G04830591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST activation switch and check that the LED of the SST activation switch turns on.
        CAUTION: If the LED turns on when the activation switch is not being pressed, SST may be malfunctioning. Do not use SST.
    2. Disconnect SST from the battery.
    3. Disconnect the pretensioner connector.
      1. Disconnect the cable from negative battery terminal.
      2. Remove the front door scuff plate (See REMOVAL ).
      3. Remove the rear door scuff plate (See REMOVAL ).
        Fig 3: Pressing SST Activation Switch
        G04830592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Remove the front door opening trim weatherstrip.
        1. Remove the front door opening trim weatherstrip to the extent that the center pillar lower garnish can be removed.
          Fig 4: Identifying Front Door Opening Trim Weatherstrip
          G04830632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. Remove the rear door opening trim weatherstrip.
        1. Remove the rear door opening trim weatherstrip to the extent that the center pillar lower garnish can be removed.
      6. Remove the center pillar lower garnish (See REMOVAL ).
        Fig 5: Identifying Rear Door Opening Trim Weatherstrip
        G04830633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      7. Disconnect the pretensioner connector as shown in the illustration.
        Fig 6: Disconnecting Pretensioner Connector
        G04830614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect SST.
      1. Connect SST, then connect the yellow connector to the seat belt pretensioner.

        SST 09082-00770 

        NOTE: Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.
        Fig 7: Connecting SST
        G04830635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Move SST at least 10 m (33 ft) away from the front of the vehicle.

        SST 09082-00700 

      3. Close the doors and windows of the vehicle.

        HINT:

        Do not close the windows fully. Leave a gap for inserting the SST wire harness.

        NOTE: Do not damaging the SST wire harness.
      4. Connect the SST red clip to the positive battery terminal and the black clip to the negative battery terminal.
    5. Activate the seat belt pretensioner.
      1. Confirm that no one is inside the vehicle or within 10 m (33 ft) of the vehicle.
      2. Press the SST activation switch and activate the seat belt pretensioner.

        HINT:

        The seat belt pretensioner operates simultaneously with the SST activation switch LED light.

    6. Disconnect SST.
      Fig 8: Connecting SST Red Clip To Battery Terminal
      G04830636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Dispose of the front seat outer belt (with the seat belt pretensioner).

      HINT:

      When scrapping a vehicle, activate the seat belt pretensioner, and then scrap the vehicle with the activated front seat outer belt still installed.

      CAUTION:
      • Do not touch the front seat outer belt for at least 30 minutes after the seat belt pretensioner has been activated. It is very hot.
      • Use gloves and safety glasses when handling a front seat outer belt with a pretensioner that has been activated.
      • Always wash your hands with water after completing the operation.
      • Do not apply water to a front seat outer belt that has an activated pretensioner.
  2. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (When not Installed in Vehicle) 

    HINT:

    Prepare a battery as the power source to activate the seat belt pretensioner.

    NOTE:
    • When only disposing of the front seat outer belt (with the seat belt pretensioner), never use the customer's vehicle to activate the seat belt pretensioner.
    • Follow the procedure described below when activating the seat belt pretensioner.
    1. Remove the front seat outer belt assembly (See REMOVAL  ).
    2. Wind the seat belt with the retractor.
    3. When the seat belt is sufficiently wound, cut the seat belt approximately 10 cm (0.328 ft) from the retractor, as shown in the illustration.

      HINT:

      The retractor resistance increases in correlation with how much the seat belt is wound.

      Fig 9: Identifying Seat Belt Dimension
      G04830598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check whether SST is functioning.

      SST 09082-00700 

      CAUTION: Always use the specified SST when activating the seat belt pretensioner.
      Fig 10: Checking SST Functioning
      G04830590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect the SST red clip to the positive battery terminal and the black clip to the negative battery terminal.

        HINT:

        Do not connect the yellow connector. The yellow connector is for connections to the seat belt pretensioner.

        Fig 11: Connecting SST Red Clip To Battery Terminal
        G04830591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Press the SST activation switch and check that the LED of the SST activation switch turns on.
        CAUTION: If the LED turns on when the activation switch is not being pressed, SST may be malfunctioning. Do not use SST.
        Fig 12: Pressing SST Activation Switch
        G04830592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Connect SST.
      1. Connect SST, then connect the yellow connector to the seat belt pretensioner.

        SST 09082-00770 

        NOTE: Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.
        Fig 13: Connecting SST And Yellow Connector To Seat Belt Pretensioner
        G04830602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Using a service-purpose wire harness for the vehicle, tie the seat belt pretensioner to the tire with a wheel attached.

        Stripped wire harness section: 

        AREA MEASUREMENT CHART

        Area Measurement
        A 1.25 mm2 or more (0.0019 in2 or more)
        CAUTION:
        • Do not use wire harnesses that are too thin or any other object to tie the seat belt pretensioner because they may snap due to the shock when the pretensioner is deployed.
        • Always use a wire harness for vehicle use, with a cross section of at least 1.25 mm2 (0.0019 in2 ).
          Fig 14: Identifying Stripped Wire Harness Cross Section Dimension
          G04830603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        HINT:

        To calculate the area of the stripped wire harness cross section:

        Area = 3.14 x (Diameter)2 divided by 4

      3. Connect SST.

        SST 09082-00700 

        NOTE:
        • Do not lock the secondary lock of the twin lock to avoid damaging the SST connector and wire harness.
        • Set up the front seat outer belt, as shown in the illustration.
          Fig 15: Connecting SST
          G04830604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Move SST at least 10 m (33 ft) away from the wheel.
        NOTE: Do not damage the SST wire harness.
    6. Activate the seat belt pretensioner.
      1. Connect the SST red clip to the positive battery terminal and the black clip to the negative battery terminal.
      2. Check that no one is within 10 m (33 ft) of the wheel.
      3. Press the SST activation switch and activate the seat belt pretensioner.

        HINT:

        The seat belt pretensioner operates simultaneously with the SST activation switch LED light.

    7. Disconnect SST.
      Fig 16: Connecting SST Red Clip To Battery Terminal
      G04830605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Dispose of the front seat outer belt (with the seat belt pretensioner).
      CAUTION:
      • Do not touch the front seat outer belt for at least 30 minutes after the seat belt pretensioner has been activated. It is very hot.
      • Use gloves and safety glasses when handling a front seat outer belt with a pretensioner that has been activated.
      • Always wash your hands with water after completing the operation.
      • Do not apply water to a front seat outer belt that has an activated pretensioner.
        Fig 17: Identifying Plastic Bag
        G04830606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Place the front seat outer belt in a plastic bag, tie the end tightly and dispose of it in the same way as other general parts.
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