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CONDENSER (for Sedan): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL CONDENSER 
    1. Engage the 2 claws and install the condenser into the vehicle.
      NOTE: Do not damage the condenser or radiator when installing the condenser.

      HINT:

      If a new condenser is installed, add compressor oil to the condenser as follows.

      Compressor oil: ND-OIL8 or the equivalent. Add 40 cc (1.35 fl.oz.) 

      Fig 1: Installing Condenser
      G04829842Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL LIQUID TUBE SUB-ASSEMBLY A 
    1. Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the pipe joint.

      Compressor oil: ND-OIL8 or the equivalent 

    3. Install the O-ring onto the liquid tube.
    4. Install the liquid tube onto the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 2: Disconnecting Liquid Tube From Cooler Condenser
      G04829835Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 COOLER REFRIGERANT DISCHARGE HOSE 
    1. Remove the attached vinyl tape from the hose and the connecting part of the cooler condenser.
    2. Apply sufficient compressor oil to a new O-ring and the fitting surface of the hose joint.

      Compressor oil: ND-OIL8 or the equivalent 

    3. Install the O-ring onto the discharge hose.
    4. Install the discharge hose onto the cooler condenser with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

      Fig 3: Disconnecting Discharge Hose From Cooler Condenser
      G04829834Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER  (See INSTALLATION )
  5. INSTALL HOOD LOCK ASSEMBLY (w/ Theft Deterrent System)  (See INSTALLATION )
  6. INSTALL HOOD LOCK ASSEMBLY (w/o Theft Deterrent System)  (See INSTALLATION )
  7. INSTALL NO. 1 COOLER COVER  (See INSTALLATION )
  8. INSTALL FRONT BUMPER COVER  INSTALLATION 
  9. INSTALL FRONT SPOILER COVER  INSTALLATION 
  10. ADJUST HOOD LOCK ASSEMBLY  (See INSTALLATION )
  11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  12. CHARGE REFRIGERANT (See REPLACEMENT  )
  13. WARM UP ENGINE (See REPLACEMENT  )
  14. CHECK FOR REFRIGERANT LEAK (See REPLACEMENT  )