FRONT BUMPER (for Sedan): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL FRONT BUMPER ARM SUB-ASSEMBLY LH
1. Insert the 2 locating pins into the 2 body holes and install the front bumper arm with the 4 bolts.
  Torque: 40 N*m (410 kgf*cm, 30 ft.*lbf)
INSTALL FRONT BUMPER ARM SUB-ASSEMBLY RH
HINT:

Use the same procedure as for the LH side.

Fig 1: Locating Bolts And Front Bumper Arm
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL WINDSHIELD WASHER JAR ASSEMBLY
1. Insert the location pin into the body hole and install the windshield washer jar with the 2 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf)
INSTALL HEADLIGHT ASSEMBLY
HINT:

Use the same procedure as for the LH side (See INSTALLATION ).

Fig 2: Locating Bolts And Windshield Washer Jar
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER STONE DEFLECTOR BRACKET
HINT:

Use the same procedure for both sides.
1. Install the front bumper stone deflector bracket with the 2 nuts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf)
  
  Fig 3: Locating Nuts And Front Bumper Stone Deflector Bracket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
1. Install the front bumper reinforcement with the 4 nuts and 6 bolts.
  Torque: 5.5 N*m (55 kgf*cm, 49 in.*lbf) for nut
  
  40 N*m (410 kgf*cm, 30 ft.*lbf) for bolt
  
  Fig 4: Locating Bolts, Nuts And Front Bumper Reinforcement
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE ROOM WIRE
1. w/ Fog Light:
  1. Install the No. 2 engine room wire with the 7 clamps.
    
    Fig 5: Identifying Clamps And No. 2 Engine Room Wire
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/o Fog Light:
  1. Install the No. 2 engine room wire with the 6 clamps.
    
    Fig 6: Identifying Clamps And No. 2 Engine Room Wire
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT EXTENSION LH (w/ Radiator Support Extension)
1. Engage the 2 claws and install the radiator support extension.
INSTALL RADIATOR SUPPORT EXTENSION RH (w/ Radiator Support Extension)
HINT:

Use the same procedure as for the LH side.

Fig 7: Identifying Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SIDE AIR SEAL LH
1. for Type A:
  1. Engage the 2 claws and install the radiator side air seal.
    
    Fig 8: Identifying Claws Location
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. for Type B:
  1. Engage the 4 claws and install the radiator side air seal.
INSTALL RADIATOR SIDE AIR SEAL RH
HINT:

Use the same procedure as for the LH side.

Fig 9: Identifying Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL THERMISTOR ASSEMBLY
1. Install the thermistor with the 2 clamps.
  
  Fig 10: Identifying Clamps And Thermistor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR SUPPORT UPPER ABSORBER
1. Engage the 6 claws and install the radiator support absorber.
  
  Fig 11: Identifying Claws Location
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER ENERGY ABSORBER LH (w/ Energy Absorber)
1. Insert the 2 bosses into the hole of the front bumper reinforcement and install the front bumper energy absorber.
INSTALL FRONT BUMPER ENERGY ABSORBER RH (w/ Energy Absorber)
HINT:

Use the same procedure as for the LH side.

Fig 12: Identifying Front Bumper Energy Absorber
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER SIDE RETAINER LH
1. Engage the 2 claws and install the front bumper side retainer.
2. Tighten the screw and the bolt.
  Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) for bolt
INSTALL FRONT BUMPER SIDE RETAINER RH
HINT:

Use the same procedure as for the LH side.

Fig 13: Locating Claws Location
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT BUMPER COVER
1. w/ Front Spoiler:
  1. Install the 2 clips, screw grommet and the 10 spring nuts.
    
    Fig 14: Identifying Clips, Screw Grommet And Spring Nuts
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. w/o Front spoiler:
  1. Install the 2 clips and the screw grommet.
    
    Fig 15: Identifying Clips And Screw Grommet
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. w/ Fog Light:
  1. Connect the 2 fog light connectors.
  2. Engage the 6 claws and install the front bumper cover.
    
    Fig 16: Locating Fog Light Connectors
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. w/o Fog Light:
  1. Engage the 6 claws and install the front bumper cover.
    
    Fig 17: Identifying Claws Location
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. w/ Front Spoiler:
  1. Install the 6 clips.
  2. Install the 2 screw grommets.
  3. Tighten the 5 screws and the 3 bolts.
    
    Fig 18: Locating Screw Grommets And Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. w/o Front Spoiler:
  1. Install the 6 clips.
  2. Install the 2 screw grommets.
  3. Tighten the 7 screws and the 3 bolts.
    
    Fig 19: Locating Screw Grommets And Clips
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Remove the protective tape.
  
  Fig 20: Applying Protective Tape
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SPOILER COVER (w/ Front Spoiler)
1. Install the front spoiler cover with the 2 screws and the 10 bolts.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
PREPARE VEHICLE FOR HEADLIGHT AIMING ADJUSTMENT (See ADJUSTMENT )
PREPARE FOR HEADLIGHT AIMING (for Using a Screen) (See ADJUSTMENT )

Fig 21: Locating Screws And Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSPECT HEADLIGHT AIMING (See ADJUSTMENT )
ADJUST HEADLIGHT AIMING (See ADJUSTMENT )
PREPARE VEHICLE FOR FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See ADJUSTMENT )
PREPARE FOR FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
INSPECT FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )
ADJUST FOG LIGHT AIMING (w/ Fog Light) (See ADJUSTMENT )