LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 193 (Exterior) >> FRONT BUMPER (for Sedan) >> Removal

FRONT BUMPER (for Sedan): Removal

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT SPOILER COVER (w/ Front Spoiler) 
    1. Remove the 2 screws, the 10 bolts and the front spoiler cover.
      Fig 1: Locating Screws And Bolts
      G04835041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE FRONT BUMPER COVER 
    1. Apply protective tape, as shown in the illustration.
      Fig 2: Applying Protective Tape
      G04835042Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/ Front Spoiler:
      1. Remove the 5 screws and the 3 bolts.
      2. Remove the 2 screw grommets.
      3. Remove the 6 clips.
        Fig 3: Locating Screws And Bolts
        G04835043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. w/o Front Spoiler:
      1. Remove the 7 screws and the 3 bolts.
      2. Remove the 2 screw grommets.
      3. Remove the 6 clips.
        Fig 4: Locating Screws And Bolts
        G04835044Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. w/ Fog Light:
      1. Disengage the 6 claws and remove the front bumper cover.
      2. Disconnect the 2 fog light connectors.
        Fig 5: Locating Fog Light Connectors
        G04835045Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. w/o Fog Light:
      1. Disengage the 6 claws and remove the front bumper cover.
        Fig 6: Identifying Claws Location
        G04835046Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. w/ Front Spoiler:
      1. Remove the 2 clips, the screw grommet and the 10 spring nuts.
        Fig 7: Identifying Clips, Screw Grommet And Spring Nuts
        G04835047Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. w/o Front Spoiler:
      1. Remove the 2 clips and the screw grommet.
        Fig 8: Identifying Clips And Screw Grommet
        G04835048Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE FRONT BUMPER SIDE RETAINER LH 
    1. Remove the screw and the bolt.
    2. Disengage the 2 claws and remove the front bumper side retainer.
  5. REMOVE FRONT BUMPER SIDE RETAINER RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 9: Locating Claws Location
    G04835049Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE FRONT BUMPER ENERGY ABSORBER LH (w/ Energy Absorber) 
    1. Remove the front bumper energy absorber.
  7. REMOVE FRONT BUMPER ENERGY ABSORBER RH (w/ Energy Absorber) 

    HINT:

    Use the same procedure as for the LH side.

    Fig 10: Identifying Front Bumper Energy Absorber
    G04835050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE RADIATOR SUPPORT UPPER ABSORBER 
    1. Using a screwdriver, disengage the 6 claws and remove the radiator support upper absorber.
      Fig 11: Identifying Claws Location
      G04835051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE THERMISTOR ASSEMBLY 
    1. Remove the 2 clamps and the thermistor.
      Fig 12: Identifying Clamps And Thermistor
      G04835052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE RADIATOR SIDE AIR SEAL LH 
    1. for Type A:
      1. Disengage the 2 claws and remove the radiator side air seal.
        Fig 13: Identifying Claws Location
        G04835053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for Type B:
      1. Disengage the 4 claws and remove the radiator side air seal.
  11. REMOVE RADIATOR SIDE AIR SEAL RH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 14: Identifying Claws Location
    G04835054Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE RADIATOR SUPPORT EXTENSION LH (w/ Radiator Support Extension) 
    1. Disengage the 2 claws and remove the radiator extension.
  13. REMOVE RADIATOR SUPPORT EXTENSION RH (w/ Radiator Support Extension) 

    HINT:

    Use the same procedure as for the LH side.

    Fig 15: Identifying Claws Location
    G04835055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 ENGINE ROOM WIRE 
    1. w/ Fog Light:
      1. Using a clip remover, remove the 7 clamps and the No. 2 engine room wire.
        Fig 16: Identifying Clamps And No. 2 Engine Room Wire
        G04835056Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Fog Light:
      1. Using a clip remover, remove the 6 clamps and the No. 2 engine room wire.
        Fig 17: Identifying Clamps And No. 2 Engine Room Wire
        G04835057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. Remove the 6 bolts, 4 nuts and the front bumper reinforcement.
      Fig 18: Locating Bolts, Nuts And Front Bumper Reinforcement
      G04835058Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE FRONT BUMPER STONE DEFLECTOR BRACKET 

    HINT:

    Use the same procedure for both sides.

    1. Remove the 2 nuts and the front bumper stone deflector bracket.
  17. REMOVE HEADLIGHT ASSEMBLY 

    HINT:

    Use the same procedure as for the LH side (See REMOVAL ).

    Fig 19: Locating Nuts And Front Bumper Stone Deflector Bracket
    G04835059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE WINDSHIELD WASHER JAR ASSEMBLY 
    1. Remove the 2 bolts and windshield washer jar.
  19. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY LH 

    HINT:

    Use the same procedure as for the LH side.

    Fig 20: Locating Bolts And Windshield Washer Jar
    G04835060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY RH 
    1. Remove the 4 bolts and the front bumper arm.
scientia non olet · About LEMON Manuals