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FRONT DOOR LOCK (for Hatchback): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL FRONT DOOR LOCK ASSEMBLY 
    NOTE:
    • If reusing a door lock that has been removed, replace the packing in the connecting part with new.
    • Make sure that no grease and dirt adheres to the packing surface in the connecting part.
      Fig 1: Checking Resistance Of Door Lock And Unlock Switch
      G04833284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Apply MP grease to the sliding and rotating areas of the front door lock.
    2. Connect the front door lock remote control cable and the front door inside locking cable.
      Fig 2: Locating Front Door Lock Remote Control Cable And Front Door Inside Locking Cable
      G04834601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Engage the 5 claws and close the cover.
      Fig 3: Locating Cover
      G04834600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Insert the door lock open rod into the front door lock, then set it to the door panel.
      NOTE: Make sure that the outside handle link is securely engaged with the door lock.
      Fig 4: Inserting Door Lock Open Rod Into Front Door Lock
      G04834627Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Apply adhesive to the threads of the screws.

      Adhesive: 

      Part No. 08833-00070, THREE BOND 1324 or the equivalent 

    6. Using "Torx" socket wrench T30, install the front door lock with the 3 screws.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 5: Locating "Torx" Screws
      G04834683Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FRONT DOOR OUTSIDE HANDLE COVER  (See REASSEMBLY )
  3. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER  (See REASSEMBLY )
  4. INSTALL FRONT DOOR WEATHERSTRIP  (See REASSEMBLY )
  5. INSTALL FRONT DOOR CHECK ASSEMBLY  (See REASSEMBLY )
  6. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/ Power Window)  (See REASSEMBLY )
  7. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY (w/o Power Window)  (See REASSEMBLY )
  8. INSTALL FRONT DOOR GLASS RUN  (See REASSEMBLY )
  9. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY  (See REASSEMBLY )
  10. INSTALL FRONT DOOR SERVICE HOLE COVER  (See REASSEMBLY )
  11. INSTALL FRONT DOOR BELT MOULDING  (See INSTALLATION )
  12. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY  (See INSTALLATION )
  13. INSTALL FRONT DOOR WINDOW FRAME REAR MOULDING (for 3 Door)  (See INSTALLATION )
  14. INSTALL FRONT DOOR WINDOW FRAME FRONT MOULDING  INSTALLATION 
  15. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY  (See REASSEMBLY )
  16. INSTALL FRONT ARMREST BASE PANEL UPPER  (See REASSEMBLY )
  17. INSTALL DOOR ARMREST COVER  (See REASSEMBLY )
  18. INSTALL DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)  (See REASSEMBLY )
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)