LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 167 (Engine Cooling System (2AZ-FE)) >> Water Pump >> Removal

Water Pump: Removal

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE NO. 1 ENGINE UNDER COVER 
  3. REMOVE FRONT FENDER APRON RH 
  4. REMOVE RADIATOR SUPPORT OPENING COVER 
  5. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  6. REMOVE FRONT SUSPENSION MEMBER REINFORCEMENT RH (See appropriate step(s) under  ON-VEHICLE INSPECTION  ) 
  7. REMOVE FAN AND GENERATOR V BELT (See appropriate step(s) under  ON-VEHICLE INSPECTION  ) 
  8. REMOVE GENERATOR ASSEMBLY (See appropriate step(s) under  REMOVAL  ) 
  9. REMOVE WATER PUMP PULLEY 
    1. Using SST, remove the 4 bolts and water pump pulley.

      SST 09960-10010 (09962-01000, 09963-00700) 

      Fig 1: Removing Bolts And Water Pump Pulley
      G04485759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE WATER PUMP ASSEMBLY 
    1. Remove the clamp of the crankshaft position sensor from the water pump.
      Fig 2: Removing Clamp Of Crankshaft Position Sensor From Water Pump
      G04485760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the wire of the crankshaft position sensor from the clamp bracket.
    3. Remove the 4 bolts, 2 nuts and clamp bracket.
      Fig 3: Removing 4 Bolts, 2 Nuts And Clamp Bracket From Water Pump
      G04485761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver, pry between the water pump and cylinder block, and then remove the water pump.
      NOTE: Be careful not to damage the contact surfaces of the water pump and cylinder block.
      Fig 4: Prying Between Water Pump And Cylinder Block, And Removing Water Pump
      G04485762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002