Water Pump: Installation

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL WATER PUMP ASSEMBLY
1. Remove any old seal packing material from the contact surface.
2. Apply a continuous line of seal packing as shown in Fig 1.
  Seal packing: Toyota Genuine Seal Parking Black, Three Bond 1207B or equivalent
  
  Standard seal diameter: 2.2 to 2.5 mm (0.09 to 0.10 in.)
  
  Fig 1: Applying Seal Packing Material To Water Pump Contact Surface
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Remove any oil from the contact surface.
  - The parts must be set within 3 minutes after applying seal packing. Otherwise, the material must be removed and reapplied.
3. Install the water pump and clamp bracket with the 4 bolts and 2 nuts.
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
4. Install the wire of the crankshaft position sensor onto the clamp bracket.
5. Install the clamp of the crankshaft position sensor onto the water pump.
INSTALL WATER PUMP PULLEY
1. Using SST, install the water pump pulley with the 4 bolts.
  SST 09960-10010 (09962-01000, 09963-00700)
  
  Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)
  
  Fig 2: Installing Water Pump Pulley With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL GENERATOR ASSEMBLY (See appropriate step(s) under INSTALLATION )
INSTALL FAN AND GENERATOR V BELT (See appropriate step(s) under INSTALLATION )
INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH (See appropriate step(s) under INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
ADD ENGINE COOLANT (See COOLANT )
CHECK FOR ENGINE COOLANT LEAKS (See ON-VEHICLE INSPECTION )
INSTALL RADIATOR SUPPORT OPENING COVER
INSTALL FRONT FENDER APRON RH
INSTALL NO. 1 ENGINE UNDER COVER