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Section 167 (Engine Cooling System (2AZ-FE)): Radiator: Removal

WARNING: This page is about a different car, the 2008 Toyota RAV4. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE RADIATOR SUPPORT OPENING COVER 
  3. REMOVE BATTERY CLAMP 
    1. Remove the bolt, nut and clamp.
  4. REMOVE BATTERY 
  5. REMOVE NO. 1 ENGINE UNDER COVER 
  6. DRAIN ENGINE COOLANT (See  COOLANT  ) 
  7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY (See appropriate Step(s) under  REMOVAL  ) 
  8. DISCONNECT HOOD LOCK SWITCH CONNECTOR 
    Fig 1: Disconnecting Hood Lock Switch Connector
    G04485792Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT NO. 1 WATER BY-PASS HOSE 
    1. Disconnect the hose from the radiator reservoir.
  10. DISCONNECT NO. 5 WATER BY-PASS HOSE 
    1. Disconnect the hose from the radiator.
  11. REMOVE NO. 1 WATER BY-PASS PIPE 
    1. Disconnect the pipe from the No. 1 radiator hose.
    2. Remove the 2 bolts and the pipe.
      Fig 2: Disconnecting Pipe From No No. 1 Radiator Hose
      G04485793Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT COOLING FAN MOTOR HARNESS 
    1. Disconnect the 2 fan motor connectors from the 2 fan motors.
    2. Detach the 5 harness clamps from the fan shroud and upper radiator support.
      Fig 3: Detaching Harness Clamps From Fan Shroud And Upper Radiator Support
      G04485794Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT HORN CONNECTOR 
    1. Disconnect the 2 horn connectors.
  14. REMOVE UPPER RADIATOR SUPPORT BRACKET 
    1. Remove the 2 bolts and the 2 upper radiator support brackets.
      Fig 4: Removing Upper Radiator Support Bracket
      G04485795Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 2 FAN SHROUD 
    1. Remove the 2 bolts.
    2. Detach the 2 claws and No. 2 shroud.
      Fig 5: Detaching 2 Claws And No. 2 Shroud
      G04485796Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Remove the 4 bolts and upper radiator support with hood lock.
      Fig 6: Removing Bolts And Upper Radiator Support With Hood Lock
      G04485797Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT NO. 1 RADIATOR HOSE 
  18. DISCONNECT NO. 2 RADIATOR HOSE 
  19. DISCONNECT NO. 2 WATER BY-PASS HOSE 

    Disconnect the by-pass hose from the radiator reservoir and radiator.

    Fig 7: Disconnecting Radiator Hoses & Water By-Pass Hose
    G04485798Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RADIATOR ASSEMBLY 
    1. Separate the cooler condenser from the radiator.

      HINT:

      After detaching the condenser, make sure that all 4 fan shroud cushions are present.

    2. Remove the radiator with the 2 radiator support lowers.

      HINT:

      After detaching the radiator, make sure that both radiator support lowers are present.

      Fig 8: Removing Radiator Assembly
      G04485799Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE FAN SHROUD WITH COOLING FAN 
    1. Remove the 2 bolts and radiator from the fan shroud.
      Fig 9: Removing Fan Shroud With Cooling Fan
      G04485800Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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