Clutch Drum And Input Shaft Assembly: Disassembly

1. Place the oil pump onto the torque converter clutch, and then place the clutch drum and input shaft assembly onto the oil pump.

Fig 1: Identifying Torque Converter Clutch And Oil Pump

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the snap ring.
   Fig 2: Removing Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the reverse clutch hub sub-assembly, reverse clutch reaction sleeve, clutch cushion, plate reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the clutch drum.

Fig 3: Removing Reverse Clutch Hub Sub-Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the reverse clutch reaction sleeve from the reverse clutch hub.

Fig 4: Removing Reverse Clutch Reaction Sleeve

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the clutch cushion plate, reverse clutch flange, 4 plates and 5 discs from the reverse clutch hub.

1. Remove the forward clutch hub sub-assembly from the clutch drum.
   Fig 6: Removing Forward Clutch Hub Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 thrust needle roller bearings from the forward clutch hub.

1. Remove the multiple disc clutch hub from the clutch drum.
   Fig 8: Identifying Multiple Disc Clutch Hub

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the No. 2 thrust bearing race and input shaft thrust bearing race rear from the multiple disc clutch hub.

Fig 9: Identifying Thrust Bearing Race And Input Shaft Thrust Bearing Race Rear

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the thrust needle roller bearing from the clutch drum.
   Fig 10: Identifying Thrust Needle Roller Bearing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the input shaft assembly from the clutch drum.

Fig 11: Identifying Input Shaft Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 3 oil seal rings from the input shaft.

Fig 12: Identifying Input Shaft Oil Seal Rings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the hole snap ring
   Fig 13: Removing Hole Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 flanges, 6 discs and 5 plates from the input shaft.

1. Place SST on the No. 1 clutch balancer, and compress the return spring with a press.

   SST 09350-30020 (09350-07040, 09350-07070) 

   Fig 15: Placing SST On No. 1 Clutch Balancer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the No. 1 clutch balancer and forward clutch return spring from the input shaft assembly.
   Fig 16: Removing No 1 Clutch Balancer And Forward Clutch Return Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the No. 1 clutch balancer.

1. Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm² , 57 psi) to the input shaft to remove the forward clutch piston.
   Fig 18: Removing Forward Clutch Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 O-rings from the forward clutch piston.

Fig 19: Identifying Forward Clutch Piston O-Rings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the reverse clutch flange from the clutch drum.

Fig 20: Removing Reverse Clutch Flange From Clutch Drum

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, remove the 2 hole snap rings from the clutch drum.
   Fig 21: Removing Hole Snap Rings From Clutch Drum

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the reverse clutch flange, 6 plates and 5 discs from the clutch drum.

1. Place SST on the No. 3 clutch balancer, and compress the return spring with a press.

SST 09387-00070, 09350-30020 (09350-07070) 

Fig 23: Removing No. 3 Clutch Balancer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the reverse clutch return spring and O-ring from the reverse clutch piston.

1. Remove the reverse clutch piston, sub-assembly from the clutch drum.
   Fig 25: Identifying Reverse Clutch Piston Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the O-ring from the reverse clutch piston.
   Fig 26: Identifying Reverse Clutch Piston O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the clutch drum.

Fig 27: Identifying Clutch Drum O-Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place SST on the direct clutch piston, and compress the return spring with a press.

   SST 09320-89010, 09350-30020 (09350-07070) 

   Fig 28: Compressing Return Spring With A Press

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using 2 screwdrivers, remove the direct clutch piston sub-assembly from the clutch drum.
   Fig 29: Removing Direct Clutch Piston Sub-Assembly From Clutch Drum

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the O-ring from the clutch drum.
   Fig 30: Identifying Clutch Drum O-Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch piston.
   Fig 31: Identifying Clutch Balancer And Direct Clutch Return Spring Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Remove the 2 O-rings from the direct clutch piston.