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Section 11 (Air Conditioning): Condenser: Removal

WARNING: This page is about a different car, the 2006 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

    HINT:

    At the time of installation, perform initialization (see INITIALIZATION ).

    NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
  2. DISCHARGE REFRIGERANT FROM REFRIGERANT SYSTEM (See  REPLACEMENT   ) 
  3. REMOVE A/T OIL COOLER ASSEMBLY (See  REMOVAL  ) 
  4. REMOVE ENGINE UNDER COVER (See  REMOVAL  ) 
  5. REMOVE DISCHARGE TUBE 
    1. Remove the bolt and disconnect the discharge tube from condenser.

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf)

    2. Loosen the nut and remove the discharge tube.

      Torque: 22 N*m (225 kgf*cm, 16 ft.*lbf) 

      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

      HINT:

      At the time of installation, lubricate 2 new O-rings with compressor oil and install them on the discharge tube.

      Fig 1: Disconnecting Discharge Tube From Condenser
      G04440628Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT LIQUID TUBE 
    1. Remove the bolt and disconnect the liquid tube.

      Torque: 10 N*m (100 kgf*cm, 7 ft.*lbf) 

      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

      HINT:

      At the time of installation, lubricate a new O-ring with compressor oil and install them on the liquid tube.

      Fig 2: Disconnecting Liquid Tube
      G04440629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and 2 upper brackets.
      Fig 3: Removing Bolts & Upper Brackets
      G04440630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Lift up the condenser, then remove the 4 bolts and 2 lower brackets.
      Fig 4: Removing Bolts & Lower Brackets
      G04440631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 bolts and 2 center brackets.
    4. Remove the condenser.

      HINT:

      At the time of installation, please refer to the following item. If condenser is replaced, add compressor oil to condenser.

      Add oil amount: 40 cc (1.4 fl.oz.) 

      Compressor oil: ND-OIL 8 or equivalent 

      Fig 5: Removing Condenser
      G04440632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002