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Clutch Pedal: Installation

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  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH 
    1. Apply MP grease to inside of a new clevis bush.
    2. Install the clevis bush to the clutch pedal.

      HINT:

      Install the clevis bush from the right side of the vehicle.

      Fig 1: Installing Clutch Master Cylinder Push Rod Clevis Bush
      G05194168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 CLUTCH PEDAL CUSHION 
    1. Using needle-nose pliers, install the No. 1 cushion to the clutch pedal.
    Fig 2: Installing No. 1 Clutch Pedal Cushion
    G05194166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL CLUTCH PEDAL BUSH 
    1. Apply MP grease to both side of 2 new bushes.
    2. Install the 2 bushes to the clutch pedal.
      Fig 3: Installing Clutch Pedal Bushes
      G05194170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CLUTCH PEDAL PAD 
  5. INSTALL CLUTCH PEDAL SUB-ASSEMBLY 
    1. Install the clutch pedal sub-assembly to the clutch pedal support with the bolt and nut.

      Torque: 37 N*m (375 kgf*cm, 27 ft.*lbf) 

      HINT:

      Install the bolt from the right side of the vehicle.

    Fig 4: Installing Clutch Pedal Sub-Assembly
    G05194164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY 
    1. Install the clutch pedal support to the vehicle with the 2 nuts and bolt.

      Torque: 

      Bolt 

      19 N*m (195 kgf*cm, 14 ft.*lbf) 

      Nut 

      12 N*m (120 kgf*cm, 9 ft.*lbf) 

    2. Connect the clutch start switch assembly connector.
    3. with Cruise control: Connect the clutch switch assembly connector.
    Fig 5: Installing Clutch Pedal Support Assembly
    G05194163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN 
    1. Apply MP grease to the contact surface of the hole pin and clevis bush.
    2. Connect the clevis to the clutch pedal sub-assembly with the hole pin.

      HINT:

      Install the hole pin from the right side of the vehicle.

    3. Install the clip to the hole pin.
    Fig 6: Applying Grease To Contact Surface Of Hole Pin And Clevis Bush
    G05194173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL CLUTCH PEDAL SPRING 
  9. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY LOWER 

    HINT:

    (See INSTALLATION )

  10. INSPECT SRS WARNING LIGHT 

    HINT:

    (See DTC CHECK / CLEAR )

  11. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY  (see ON-VEHICLE INSPECTION )