On-Vehicle Inspection

Pedal height from asphalt sheet: 

without Turn over: 

135.8 to 145.8 mm (5.346 to 5.740 in.) 

with Turn over: 

131.6 to 141.6 mm (5.182 to 5.575 in.) 

1. Loosen the lock nut and turn the stopper bolt until the correct height is obtained.
2. Tighten the lock nut.

   Torque: 25 N*m (245 kgf*cm, 18 ft.*lbf) 

1. Depress the pedal until clutch resistance begins to be left.

   Pedal free play: 

   5.0 to 15.0 mm (0.197 to 0.591 in.) 

2. Gently depress the pedal until the resistance begins to increase a little.

   Push rod play at pedal top: 

   1.0 to 5.0 mm (0.039 to 0.197 in.) 

Fig 2: Checking Pedal Free Play And Push Rod Play

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Loosen the lock nut and turn the push rod until correct free play and push rod play are obtained.
2. Tighten the lock nut.

   Torque: 12 N*m (120 kgf*cm, 9 ft.*lbf) 

3. After adjusting the pedal free play, check the pedal height.

1. Pull the parking brake lever and install a wheel stoppers.
2. Start the engine and run at idle.
3. Without depressing the clutch pedal, slowly move the shift lever into reverse until the gears contact.
4. Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

   Standard distance: 

   25 mm (0.98 in.) or more 

   (From pedal stroke end position to release point) 

   If the distance is not as specified, perform the following operations.

   • Check pedal height.
   • Check push rod play and pedal free play.
   • Bleed the clutch line.
   • Check the clutch cover assembly and disc assembly.
   Fig 3: Inspecting And Adjusting Clutch Release Point

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002